HAKO Jonas 1500 V Service Booklet
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HAKO Jonas 1500 V Service Booklet

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Service-Handbuch
Service-Booklet
Sweepmaster P/D/B 1500 RH
(6464.10 /.15 /.20 /.30 /.40 /.50)
Schulung
/ Training
Fehlersuche
/ Trouble Shooting
Einstelldaten
/ Adjustments
Baukomponenten
/ Components
Hako GmbH
Toigo / KUD
D-23843 Bad Oldesloe
Status 07/2020
Vertraulich – nur für den internen Gebrauch
/ Confidential - for internal use only !

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  • Page 1 (6464.10 /.15 /.20 /.30 /.40 /.50) Schulung / Training Fehlersuche / Trouble Shooting Einstelldaten / Adjustments Baukomponenten / Components Hako GmbH Toigo / KUD D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only !
  • Page 2 The differentiation which machine is it exactly is done by the indication of kind of drive, sweeping width and operation concept (close to the old Hakomatics). In this training manual are the old names used. Here a comparison of the „old“ and „new“ names for this machine. Jonas 1500 V Sweepmaster P 1500 RH Jonas 1500 D...

  • Page 3: Table Of Contents

    Steering / Wheel drive Brakes Engine 2.6.1 Diesel engine 2.6.2 Gasoline engine 2.6.2.1Gasoline engine 2.6.2.2LPG model Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 4 V / D electric system 4.1.1 Components 4.1.2 Configuration 4.1.2.1Accessing the configuration level 4.1.2.2Configuration matrix 4.1.2.3FPV table 4.1.3 Error messages Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 5 5.4. J1500 LPG 5.5. SWM P1500RH (Stage V) 5.6. SWM P1500RH_LPG (Stage V) 5.7. J1500 Electric Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 6: Overview

    1.0 Overview Internally, Hako does not consider the Jonas 1500 as a new development but rather as a modernization of the J1450. This is because many components have been taken over from predecessor models or adapted to fulfill new requirements. The components assumed include the frame, holding attachment, ABBA system and the hydraulics.

  • Page 7: Options

    Left-hand side brush 2nd side brush, for the right Cab safety roof Cab (with heater option) Flashing beacon Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 8: Operation

    Parking/Driving lights switch (option) Hazard lights switch (option) Flashing beacon (option) Driving direction switch with control lamp (option) Choke (Hako-Jonas 1500 V only) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...
  • Page 9 The accelerator pedal for forward/reverse drive is on the right-hand side of the foot area. The brake pedal, with holding brake lock, and rotary brush pressure pedal are on the left-hand side of the foot area. There is also a pedal for the coarse particle flap. Hako GmbH Technischer Kundendienst (KUD)

  • Page 10: Technical Data

    Battery (V / Ah) 12 / 54 12 / 54 12 / 54 Fuel consumption (l/h; Kg/h) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 11 12 / 54 12 / 54 12 / 54 12 / 54 Fuel consumption (l/h; Kg/h) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 12 5 + 1 5 + 1 7 + 1 Usable dirt hopper volume (l) Permissible weight in dirt hopper (kg) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 13 Traction drive, 16% gradient (A) Rotary brush drive (A) Side brush drive (A) Suction (A) Shake (A) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 14: Components

    Area for engine and hydraulics Rear axle (right) Area for rotary brush Area for front wheel drive Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 15: Sweeping System

    Coarse particle flap 4 mm (E) rear sealing strip 5 mm (V/D) Rotary brush pressure 7 mm (E) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 16: Side Brush

    The side brush should make contact with the ground in the area from 11 – 3 o'clock. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...

  • Page 17: Sweeping Pattern

    Stops for the dirt hopper; are adjusted together with the sweeping pattern Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 18 (with brand new Bowden cables) with Bowden cables already installed 140 mm (applies on both sides) Stop for the carriage on the bush (cover removed) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...
  • Page 19 Congruent Bearing for Bowden cable end nipple Front edge of pointer plate flush to 1st notch of the mark Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 20 Service-Handbuch Service Booklet Page 19 of 124 Right-hand Bowden Left-hand Bowden cable cable short long Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 21 Condition: The rotary brush cylinders must be lowered!!! Angle bracket (1) and bolt (2) make contact Preset to 15 mm on both sides; fine adjustment to set a parallel sweeping pattern Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich –...
  • Page 22 PA guide must be 30 mm (existing Bowden cable) The Bowden cables stretch after longer operation!!! (Approx. 5 mm) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...

  • Page 23: Holding Attachment / Dirt Hopper

    Page 22 of 124 2.3 Holding attachment / Dirt hopper The holding attachment and dirt hopper are only marginally different from those used in the J1450 Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...

  • Page 24: Basic Settings

    16. Drive the journal in ensuring the holes are in line and fix in place with the socket head screws. 17. Drive the locking pins, previously removed from the pipe, in the free holes in the journal. Assemble the hopper arm tower and dirt hopper. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich –...
  • Page 25 Page 24 of 124 Top sprocket 7 link pin Bottom sprocket 6 link pin Marking Narrow strip Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 26: Steering / Wheel Drive

    4 hydraulic motor bolts Wheel nut tightening torque 90 Nm 400 +100 Nm Assemble the cone free from grease! Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 27: Brakes

    Only the pinned base plate needs to be removed from the foot area. Check the switching point of the brake switch on the pedal and adjust, if necessary. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...

  • Page 28: Engine

    Oil pressure switch Ventilator Flywheel Pulley Oil filter insert Oil drain bolt Water drain cock Oil sump Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 29 Diesel fuel in accordance with EN 590 Engine oil 15 W-40 / Classification CF Oil quantity 2.5 l Fuel consumption 2.2 l/h. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 30 Diesel fuel in accordance with EN 590 Engine oil 15 W-40 / Classification CF Oil quantity 2.5 l Fuel consumption 2.2l/h Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 31: Gasoline Engine

    Service-Handbuch Service Booklet Page 30 of 124 2.6.2 Gasoline engine 2.6.2.1 Gasoline engine Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 32 Standard LPG (H-D-5 / GPA standard) Engine oil 15 W-40 / Classification >SF Oil quantity 3.25 l Fuel consumption 3.0 l/h. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 33 Service Booklet Page 32 of 124 2.6.2.2 LPG model 1 => Measurement connection, primary pressure 2 => Measurement connection, secondary pressure Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 34 Page 33 of 124 Six-monthly / Annual inspection in accordance with BGV D34 Idling fuel mixture plug Throttle (plug) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 35 Disconnect the bottle connecting adapter from the LPG bottle. Open the LPG check valve (12 V at X75 PIN1) Execute the pressure hold test from the adapter to the vaporizer. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich –...
  • Page 36 Standard LPG (H-D-5 / GPA standard) Engine oil 15 W-40 / Classification >SF Oil quantity 3.25 l Fuel consumption 3.0 l/h. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 37: Hydraulics

    All the functions are hydraulically controlled in the case of the V and D models. The hydraulic power is supplied via two gear pumps and a valve manifold. The functions are controlled electrically via solenoid valves. Hako GmbH Technischer Kundendienst (KUD)

  • Page 38: 1Pumps (Till 646410201733 Or 646430202964)

    Service Booklet Page 35 of 124 3.1.2.1 Pumps (till 646410201733 or 646430202964) Combined pump viewed from below (mirrored image, engine is to the right) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 39 Service-Handbuch Service Booklet Page 36 of 124 Combined pump viewed from the front (mirrored image, engine is to the right). Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 40 Working pump 2: Type Gear pump Feed capacity 3.5 cm³/rev Load speed 2700 rpm 9.2 l/min Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 41: 2Pumps (From 646410201744 Or 646430202974)

    Service-Handbuch Service Booklet Page 38 of 124 3.1.2.1 Pumps (from 646410201744 or 646430202974) right Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 42 Service-Handbuch Service Booklet Page 39 of 124 left Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 43 Service-Handbuch Service Booklet Page 40 of 124 from above Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 44 Service-Handbuch Service Booklet Page 41 of 124 from underknees Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 45 18,7 l/min Work Pump 2: Gear Pump Displacement 3,5 cm³/U Load Speed 2700 1/min 9,4 l/min Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 46: Traction Drive

    (forward/reverse). Microswitch, Clamp the connection. neutral Adjust the microschalter. detection Check the neutral position Stop Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 47: 2Hydrostatic Drive

    Bypass valve Hydraulic motor Radiator Suction filter Return flow filter 10 µm sieve 0.125 mm Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 48 The reverse engine speed results from the kinematics. The neutral position is set mechanically using the “mechanical neutral position” screw (on the pump). Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...

  • Page 49: Work Hydraulics

    Service-Handbuch Service Booklet Page 46 of 124 3.1.4 Work hydraulics 3.1.4.1 Valve manifold View from below Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 50 Service-Handbuch Service Booklet Page 47 of 124 View to the front Engine on the left Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 51 Service-Handbuch Service Booklet Page 48 of 124 View to the rear Engine on the right Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 52 Service-Handbuch Service Booklet Page 49 of 124 View from the top Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 53 Service-Handbuch Service Booklet Page 50 of 124 Circuit diagram For position on the valve manifold, refer to drawing Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 54 Lower hopper 6/C S2 Raise hopper 6/D S1 Pivot hopper out 6/D S2 Pivot hopper in Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 55: E Hydraulics

    (rotary brush and side brush) or to the cylinder for emptying the dirt hopper. The lifting cylinders on the hopper arm are secured against falling by means of pipe-break protection. E hydraulic pump Gear pump with 1.2 cm³ displacement volume per revolution. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...

  • Page 56: Valve Manifold

    Pump Electric Motor Hydr. Hose Return from Main Valve Hydr. Hose Pump – Main Valve Hydr. Hose Tank - Pump Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 57 Page 54 of 124 Circuit diagram Rotary broom, lower/raise Side brush, lower/raise Dirt hopper, lower/raise Pivot hopper, empty/close Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 58 E-Motor Pump Valve Coil Time controlled „ON“ „OFF“ „ON“ Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 59: Venting

    Insert the other end of the second ventilation hose in the second, empty 10 l canister (SPN: 00112270) and also set it down to the right of the vehicle. Hako GmbH Technischer Kundendienst (KUD)
  • Page 60 Collect any escaping oil or oil/air mixtures in a suitable vessel or with cloths. 3) Reconnect the hydraulic lines to the main brush cylinder firmly. Complete processes 1 to 3 once again. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 61 In the case of repairs to the hopper lift, a full ventilation must be performed, as described above. In the case of repairs to the main brush and side brush holding attachments, it is suffice to vent the main and side brush holding attachments. Hako GmbH Technischer Kundendienst (KUD)
  • Page 62 Venting hose 2 Hydraulic tank Filled with 10 l EMPTY DTE 25 2 Pcs 10 l canister Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 63: Electric System

     Only allow the engine to run when the battery is connected.  Never use a charger as a cold start device.  Disconnect the battery when recharging and completing electro-welding. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...

  • Page 64: Components

    The module concept used for the J1450 is not applicable for the V/D models. The electric system operates by means of a main board (A1) which is installed underneath the left-hand operating panel. Operating panel, left: Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 65 Service-Handbuch Service Booklet Page 62 of 124 Board, top view Board, bottom view Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 66 Service Booklet Page 63 of 124 The switch plate, on which the switches and relays are mounted, is located underneath the right-hand operating panel. Positions for relays Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 67 Parking/Rear light, right Option Main fuse, diesel Pre-fuse, diesel (They are located in the engine compartment in front of the battery.) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 68: Configuration

    (Interace 03501750 and diagnose cable 03502110). A "diagnostics connector" is required, Hako SPN 03006790, in order to complete the configuration using the operating panel. It is the same connector which is used on the B70CL and B90 (PIN2 to PIN3).
  • Page 69 The buttons are assigned as follows: Function Jonas 1500 ChangeDigit Raise dirt hopper (1) ChangeValue Pivot hopper out (2) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 70 Content. When the value for Chapter or Configuration is changed, the current Content is always displayed initially (the left-hand point beside the Content is on). Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 71 Press three times. Chapter is now set to 2, the point beside Chapter flashes: ChangeDigit Press once. The point beside Configuration flashes: ChangeValue Press once. Configuration is now set to 1, the current Content is 1: Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 72 Save Press and hold for 3 sec. The point to the left of Content appears: The value for Content is thus saved. Either exit from the menu by switching the vehicle off or continue to program other settings. Hako GmbH Technischer Kundendienst (KUD)

  • Page 73: 2Configuration Matrix

    "Last error" display after switching on Deactivate Activate Set home position after switching on (switch off all functions) Never Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 74 Deactivate sweeping during shaking (only with FPV#1) Does not occur Occurs Fixed program versions (FPV) FPV set SOW version Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 75 SOW: Sweeping deactivated as long as filter vacuum is on Parameters Seat switch delay 0.5 s 1.0 s Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 76 45 s 50 s Last error Delete by pressing green button for 3 sec Menu content which is not relevant is not displayed Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...

  • Page 77: 3Fpv Table

    Automatic shaking after sweeping Filter vacuum on together with sweeping Sweeping off as long as shaking is active Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 78: Error Messages

    Restart V-engine 2561 Agitating motor Check agitating motor (overloaded or not connected) Ignition key off/on Restart V-engine Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 79 3643 Starter and fuel valve inhibited, Ignition key off/on i.e. timeout for engine start Restart V-engine Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 80 Hydraulic valve, left-hand side brush, lower 2369 (overloaded, defective or not connected) Ignition key off/on Restart V-engine Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 81: E Electric System

    Following repairs, the starting current and operating current must be measured in order to discover any potential faults. The legally binding, generally applicable safety and accident prevention regulations must be observed when performing any work on the vehicles. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...

  • Page 82: General Information

    4.2.1 General Information The Hako-Jonas 1500E is provided with a Service indicator in the display of the operating hour counter. After switching on the key switch, a four-digit number appears for approx. 1 second which identifies the software version (e.g. 3 019), possibly followed by ...

  • Page 83: Settings And Programming The Vehicle

    Switch sweeping off automatically prior to shaking Filter vacuum on after shaking Shake filter Automatic shaking prior to emptying (raise) Automatic shaking after sweeping/program Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...

  • Page 84: 1Short Description

    The drive control operates independent of the other electronics, only the enable signal and the signal to the reduce speed are sent to the drive control via the control electronics. Also, a signal is sent from the drive control to the control electronics for forward and reverse drive. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 85 (air flow volume) and possibly damage it beyond repair. In addition, the filter element would not be cleaned very efficiently by shaking. Hako GmbH Technischer Kundendienst (KUD)
  • Page 86 On pressing the rotary brush button, only the rotary brush is switched on or off and the side brush switched off, or it is switched off together with the extractor fan. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 87 It is essential to check the settings described in this section and to readjust them when necessary. Particularly then when the electronic system has been changed. This setting configures the electronic system specifically for the vehicle. Hako GmbH Technischer Kundendienst (KUD)
  • Page 88 Vehicle set: 10 is the Jonas 1500E Options set LDS setting Button 0.0.0.0. Display the last error and reset Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 89 If the switch settings do not comply with the data displayed, set the correct DIP switch settings. Jonas 1500E 1: OFF 2: ON 3: OFF 4: ON Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 90 (Default setting = "OFF") Not applicable (Default setting = "OFF") The option is only activated when the DIP switch is set to ON. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 91 OFF = 36 V "1" signifies ON; "0" signifies OFF "External" refers to the batteries that were not supplied by Hako. Reset voltage: Approx. 38.5 V. Attention: In the case of maintenance-free gel batteries, a distinction is no longer made between Sunshine and Deta batteries; the setting is oriented according to the battery types.
  • Page 92 The last error which occurred can be read out from the memory at any time, as described in "Viewing", and viewed because the diagnostic code is retained there. Exit from the program by turning the key switch to OFF. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 93 Keep both buttons pressed until the display of the software version is replaced by a digit and then release both buttons. Example: 3.0 1 9 is replaced by Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 94 Press and hold button "O" until a dash appears in front of the digit. The program is now saved and active. Exit from the program by turning the key switch to OFF. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 95 Shaking continues as long as button is pressed; Filter vacuum is not switched on with sweeping/program; No automatic shaking after sweeping/program or prior to emptying. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 96 No manual shaking as long as button remains pressed; No automatic shaking prior to emptying; Filter vacuum is not switched on with sweeping/ program. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 97 4.2.2.4 Setting 3: Programmable program versions (PPV) The settings described in this step must be adjusted according to customer demands. An adjustment defined at the factory must not necessarily be used. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 98 Sweeping is not deactivated when shaking is switched on Seat switch reacts after a delay No actuation of basic settings after switching on Last error is displayed Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 99 Down = OFF = The seat switch is activated immediately, without a delay. Save the setting by pressing and holding the green button ("O") until a point appears at the bottom right of the display. Hako GmbH Technischer Kundendienst (KUD)
  • Page 100 Down = OFF = Filter is shaken in 7 intervals (default setting) after switching on (button "L"). Save the setting by pressing and holding the green button ("O") until a point appears at the bottom right of the display. Hako GmbH Technischer Kundendienst (KUD)
  • Page 101 Down = OFF = Shaking is not activated automatically when sweeping is ended. Save the setting by pressing and holding the green button ("O") until a point appears at the bottom right of the display. Hako GmbH Technischer Kundendienst (KUD)
  • Page 102 = 1 - - - 10 The default settings (t = 0.60 sec, t = 1.30 sec, c = 7) can be reset by pressing the button "L" for over 3 second (in Setup mode). Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 103 2: OFF 2: OFF 3: OFF 3: OFF 4: OFF 4: OFF semic. Fuses: semic. Fuses: Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 104: Error Messages

    Motor too hot. Brush contact area Motor, side brushes left possible too large or foreign body and right in brush? Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 105 2.4.5.1. 2.6.6.1. Anti-blocking system Sluggish? Cylinder OK? valve, pivot dirt hopper Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 106 3.2.1.1.still occurs, replace –A1 3.3.5.1. Thermostatic switch, Sluggish? Raise hopper hydraulic motor deactivated. Acknowledge using Raise Hopper button Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 107 Check CAN bus cabling between timeout) control electronic –A1 and modules, check plug connections and contacts (resistance 120) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 108 Check DIP switch for the options much of module in the on the control unit –A1 and DIP vehicle) switch on modules –A2 and –A3 Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...

  • Page 109: Modules

    Service Booklet Page 106 of 124 4.2.4 Modules 4.2.4.1 A1 A1 is located underneath the left-hand operating panel Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 110: 2A2 + A3

    4.2.4.2 A2 + A3 The two boards, A2 and A3, are located between the left frame and the suction fan. The boards A7 and A8 are under a cover at the left front cover. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...

  • Page 111: Drive Control

    Circuit diagram -X20 6-pin plug connector on cable harness, vehicle side -X20.1 6-pin plug connector on accelerator Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 112 Potentiometer connections Closing and opening of contactors 4) Continuously Temperature of the power supply Battery voltage Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 113: 1Error Messages

    Status: A: Switch system off; clear error; restart system B: Clear error; actuate driving direction again C: status indicator and initiate software-controlled measure as necessary Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 114 Error in non-volatile memory which contains the values of the operating hour counter, the programmable parameters and alarm history. If the error continues after having switched the key switch off and on again, replace the control unit! Hako GmbH Technischer Kundendienst (KUD)
  • Page 115 Power output MOSFET short-circuited or continuously triggered by the logic; (Disconnect cable at VMN connection, switch on, error remains, replace control unit). Bypass contactor (if available) is jammed or opens too slowly. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 116 Possible causes: The engine resistance is too high because the engine is defective or the contact of the carbon brushes is not correct The current sensor is defective (replace control unit) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 117 If the voltage at connection VMN >1/3 VBatt at full speed, there is a fault in the diagnostic circuit and the system switches off. If the fault continues, replace the control unit (logic part). Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 118 Possible causes: Short circuit of the wire at connection NT2 (A4) against +Batt. Coils of the connected contactor have short-circuited or the power consumption > 5A. Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch...
  • Page 119 Possible causes: The wire at connection NT1 (A11) isbroken or the coilsin the forward or reverse drive direction contactor is defective. The internal MOSFET driver is short-circuited (replace control unit!) Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 120 (depending on closes for 0.3 sec and direction selected then opens Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 121 Clean the NC (TI). contact of the drive direction contactor forwards (TA). Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 122 B3 The drive direction contactor forward and reverse is tripped correctly but does not close. the contactor coils are defective; measure the resistance with an ohmmeter the contacts are mechanically blocked the nominal voltage of the contactor coils is higher than the battery voltage Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 09/2012 Vertraulich –...
  • Page 123 The battery is empty, i.e., the voltage supplied has dropped below 60% of the nominal voltage. An alarm is issued. The system is switched off but can be restarted. The maximum current is then reduced to 50% of the programmed maximum current. Hako GmbH Technischer Kundendienst (KUD)

  • Page 124: Maintenance

    Check the tightening torque of the wheel bolts Check the antistatic chain Check the visual appearance of the vehicle Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...
  • Page 125 Check exhaust system for leakage Check service and parking brake Change brake shoes Change brake bowden cable Check steering Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!
  • Page 126 Clean plate filter Change plate filter Check electric system Function test Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 127: J1500 Gasoline

    Check the tightening torque of the wheel bolts Check the antistatic chain Check the visual appearance of the vehicle Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...
  • Page 128 Check the CO value (every 6 months) Leak test of the LPG system (annually) Check the visual appearance of the vehicle Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...

  • Page 129: Swm P1500Rh (Stage V)

    Change brake shoes Change brake bowden cable Check steering Check torque of wheel bolts Check neutral position of drive Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 130: Maintenance Work

    Clean plate filter Change plate filter Check electric system Function test Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 131: Swm P1500Rh_Lpg (Stage V)

    Change vaporizer Check the valve clearance Check exhaust system for leakage Check service and parking brake Change brake shoes Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 132: Change The Hydraulic Oil

    Clean plate filter Change plate filter Check electric system Function test Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch / Confidential - for internal use only!

  • Page 133: J1500 Electric

    Check the carbon brushes of the electric motors for wear Check the electrical system Check the visual appearance of the vehicle Test drive and function test Hako GmbH Technischer Kundendienst (KUD) D-23843 Bad Oldesloe Status 07/2020 Vertraulich – nur für den internen Gebrauch...

This manual is also suitable for:

Sweepmaster p 1500 rhJonas 1500 dSweepmaster d 1500 rhJonas 1500 eSweepmaster b 1500 rh

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