Safety information Safety information Safety and warning symbols All places concerning your safety, the safety of the device and of the environ- ment are provided with these warning symbols in the operating manual. Symbol Damage for ... Definition Safety instructions persons or property Safety instructions for avoiding dangerous situations due to inaccurate or omitted compliance with instruc-...
• Check the machine for operating tained and repaired only by persons machine, remove the key. safety before every start-up! who have been instructed by Hako • Check the machine and its work Remove faults immediately! experts. equipment for correct condition and •...
In all other maintenance work, • Before turning the machine on, • Never exceed the permissible total please contact your nearest Hako always switch off all drives. weight and the permissible axle service centre. • The machine may be started, put loads.
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Remove the key. the frame. Damaged parts may be explosion). • The dirt hopper must be cleaned at replaced only by an authorised Hako • There is a risk of crushing and shear- regular intervals to prevent the accu- workshop.
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Safety information Sweepmaster P900 R • Let the engine cool down before un- dertaking cleaning and maintenance work. There is a risk of burns at hot surfaces! • Only use air and oil filters approved by the manufacturer (see Technical data).
Special risks Protective devices immediately. Hako dealer as required in § 6 and • Observe the operating manuals pro- § 8 of the German Battery Law • Never operate the Sweepmaster vided by the battery manufacturer.
Renew missing or illegible labels immediately. Company logo (Fig. 1/1) front and rear Brake (Fig. 1/5) Parking brake (Fig. 1/2) Sound power / Slope (Fig. 1/6) Sweepmaster B900 R Sweepmaster P900 R Folding apron (Fig. 1/3)
Operation Operation Sweepmaster P900 R Instruction Do not use Sweepmaster P900 R Instruction is required before the first at ambient temperatures above start-up. The first-time instruction of the 40 °C. Do not start it at tempera- machine must be provided only by a tures <...
Operation 2.1.3 Checking the engine oil level Sweepmaster B900 R For further information on putting bat- teries into service and battery mainte- - Engine oil has been filled in the 2.1.4 Putting batteries into service nance and servicing, refer to leaflet factory.
Operation 2.1.5 Inserting batteries - Connect batteries to the wiring har- ness according to the circuit diagram. - Turn off the engine and remove the key. - Connect the charging plug of the bat- - Hold the machine with the parking tery connecting cable to the charging brake.
The side brushes are used to collect dirt 3.1.2 Side brush at borders and to enlarge the working The side brush is located at the front Functional description width as well as to increase the area right of the machine (standard version). performance on large surfaces.
3.1.8 Travel drive by the sweeping roller to the plate filter The Sweepmaster P900 R is equipped 3.1.6 Wheels where it is separated. The fine dust set- with a hydrostatic travel drive that is...
3.1.9 Battery systems Always disconnect the battery plug before working on the Sweepmaster B900 R Piece Order no. electrical system. When handling batteries, es- Block battery 6 V/175 Ah, PzS 6458 pecially when checking the Charger 24 V/35 A, 4003 acid level, it is prohibited to variable charging characteristic IUIola and IUIoU, smoke and use an open fire.
3.1.10 Deep discharge indicator The machine is equipped with a deep discharge indicator to prevent deep dis- charge of the batteries. The deep dis- charge indicator is integrated in the electronics. Battery charging state indicator During operation, the electronics of the machine indicate the discharge status of the batteries via one red LED (Fig.
(according to Remove the coding pin by squeezing of the charger. the battery type). the ends together with a pair of pointed Hako assumes no liability for pliers. battery damage resulting from Plug housing of the chargers: insufficient commissioning - Grey for wet batteries Squeeze together for assembly.
Controls 1 Actuator for folding apron 2 Lock for service brake / parking brake 3 Pedal for service brake / parking brake 4 Accelerator pedal, reverse 5 Accelerator pedal, forwards 6 Control panel 7 Seat adjustment Fig. 8 Controls...
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1 Actuator for the folding apron 4 Accelerator pedal, reverse It is used to open and close the fold- The accelerator pedal is used to ing apron for collecting coarse dirt. drive in reverse and continuously adjust the speed at the same time. If 2 Lock for service brake / parking the accelerator pedal is released, it brake...
Control panel Sweepmaster P900 R 1 Suction fan / Shaking system knob 2 Sweeping roller lever 3 Side brush lever 4 Ignition lock 5 Operating hours meter 6 Choke flap knob Fig. 9 Control panel...
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Repeated in- terruption of the shaking pro- cess increases the filter clean- ing result. At Sweepmaster P900 R, the combustion engine should be 3 Side brush lever turned off. It is used to lower and raise the side brush.
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If contact with the seat is interrupted while the en- At temperatures below zero, it gine is running, the combustion takes a few minutes for the ma- engine must be restarted at chine to reach its final speed. Sweepmaster P900 R.
5 Deep discharge indicator 6 Operating hours meter The levers pos. 1-3 and the operating hours meter pos. 6 are identical with the controls of Sweepmaster P900 R. For this reason, these levers and indicators are not described here. Fig. 10...
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Sweepmaster B900 R must not - Permanently red: Discharge state be started at temperatures be- has been reached, it is still possi- low 0 °C to protect the electric ble to run the machine at half motors. speed, but operation is no longer possible.
Emptying the dirt hopper Raise the sweeping roller be- fore removing the dirt hopper. - Fold the bar (Fig. 11/3) upwards = The dirt hoppers (Fig. 11/2) are lowered. - Reach into the recessed grip (Fig. 11/1) of one dirt hopper, raise and pull it out slightly.
- All control levers and switches must are familiar with all the individual con- be in the zero position. Apply the trols and their functions. Sweepmaster P900 R parking brake. - Actuate the choke (only with a cold 3.6.1 Before starting the engine Please observe the following engine).
- Release the parking brake. Fig. 12 If it should ever become necessary to - Slowly operate the accelerator pedal move Sweepmaster P900 R with the until the desired driving speed has engine turned off, the accelerator pedal been reached.
Sweepmaster B900 R 3.6.7 Sweeping 3.6.8 Stopping and parking - Lower the sweeping roller. - Release the accelerator pedal (it re- 3.6.6 Switching the electric motor - Release the parking brake. turns automatically to the zero posi- on and off - Slowly operate the accelerator pedal tion and the machine slows down until the desired driving speed has...
Technical data Technical data Sweepmaster P900 R Sweepmaster B900 R Dimensions and weights Length with side brush 1520 1520 Width with 1 side brush 1120 1120 Height above steering wheel 1340 1340 Empty weight, incl. accessories (depending on the type...
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Technical data Sweepmaster P900 R Sweepmaster B900 R Filter system Filter area Plate filter Piece Sweeping roller Length/Diameter 700/345 700/345 Wear limit approx. 290 approx. 290 Speed approx. 530 ± 20 approx. 530 ± 20 Sweeping level 50 + 10...
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Technical data Sweepmaster P900 R Sweepmaster B900 R Side brushes Diameter Speed Standard bristles Dirt hopper Hopper volume Litre 2 x 30 2 x 30 Drive wheels Pneumatic tyres with inner tube: Tyre size 4.00 - 4 6PR Tyre pressure...
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Technical data Sweepmaster P900 R Sweepmaster B900 R Engine Manufacturer Briggs & Stratton Type Vanguard 12 V 6.5 HP Method of operation / Number of cylinders 4 stroke / 1 cyl. Displacement Output at 3600 rpm KW/HP 4.9/6.5 Operating speed (with the sweeping roller, side brushes and 2500 ±...
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Technical data Sweepmaster P900 R Sweepmaster B900 R Hydraulic system Hydraulic oil, e.g. Mobiloil DTE 15 M (or an equivalent oil) Tank volume Litre Travel drive Electrical system Starter battery V / Ah 12/45 Light coil power Electric drive Operating voltage...
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Technical data Sweepmaster B900 R Sweepmaster P900 R Noise emission values The sound pressure level (LpA) (at the ear of the driver) measured under customary conditions of use according to DIN EN 60335-2-72 is: dB (A) Measuring uncertainty (KpA): dB (A)
Maintenance and servicing General Sweepmaster - Open the locks (Fig. 13/2) with the Assemble the sweeping roller in square key provided in the acces- reverse order. information sories kit (turn anticlockwise). 5.2.2 Adjusting the sweeping level 5.2.1 Dismantling and installing the - Remove the cover (Fig.
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The width of the sweeping level Fig. 15 Brush adjustment should be as follows: - Sweepmaster P900 R = 50 mm - Open the seat hood Fig. 16 Sweeping level - Sweepmaster B900 R = 50 mm - Undo the lever (Fig. 15/1) - Turn the star knob (Fig.
Maintenance and servicing 5.2.4 Adjusting the folding apron 5.2.3 Sealing strips for the brush The adjustment should always be se- compartment lected so that the sealing strip of the The sealing strips must be in perfect folding apron is not pulled in by the condition to ensure proper functioning sweeping roller when operating the of the sweeper, in particular to achieve...
Maintenance and servicing 5.2.5 Replacing the side brush Remove the side brush as follows: The side brush is located at the front - Turn off the engine and remove the right of the machine (standard version). Lifting and lowering is done with the - Hold the machine with the parking lever, see Page 27.
Maintenance and servicing 5.2.6 Removing the plate filter Check the plate filter every 125 operat- ing hours. Remove the plate filter as follows: - Open the seat hood. - Remove the hood. - Undo and remove the cylinder head bolts (Fig. 19/2). - Fold up the frame with the electric motor (Fig.
Maintenance and servicing 5.2.7 Basic cleaning of the plate filter Allow the plate filter (Fig. 20/1) to fall horizontally onto a smooth floor from a height of approx. 1 m as shown in Fig. 20. The dirty side of the plate filter must face the floor.
Maintenance and servicing Sweepmaster P900 R 5.3.2 Checking the engine oil level Check the oil level with the machine in 5.3.1 Engine a horizontal position as follows: The engine is an undemanding and ro- bust four-stroke engine. The mainte- - Open the seat hood.
Maintenance and servicing 5.3.3 Air filter Cleaning the filter insert The air filter (Fig. 22/1) is located in the A dirty filter insert leads to a engine compartment. The filter insert drop in performance and heavy must be cleaned every 125 operating smoke development in the en- hours, or at shorter intervals if there is a gine.
- TOTAL EQUIVIS AF 46 (HVLP, Contact Hako if you wish to use a differ- zinc free) ent hydraulic oil. - Panolin HLP Synth 46 (HEES,...
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Maintenance and servicing Topping up hydraulic oil - Unscrew the sealing cap with the dip stick (Fig. 24/1) - Wipe it with a clean cloth - Screw in the sealing cap with the dip stick up to the stop - Unscrew the sealing cap with the dip stick and measure the hydraulic level - The correct oil level is reached when the lower end of the dip stick is wetted...
Maintenance and servicing 5.3.5 V-belt drive Sweepmaster P900 R Check the V-belt drive every 125 oper- ating hours. 1 V-belt for suction fan (40 Hz) 2 Tensioning roller 3 V-belt pulley 4 V-belt for hydraulic pump (75 Hz) 5 Belt guide...
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Maintenance and servicing Replacing the V-belt for sweeping Replacing the V-belt for the side Replacing the V-belt for the suction roller brush - Turn off the engine and remove the - Turn off the engine and remove the - Turn off the engine and remove the - Hold the machine with the parking - Hold the machine with the parking - Hold the machine with the parking...
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Maintenance and servicing The following must only be ob- Assemble in reverse order. served during assembly for Sweepmaster B900 R: First tension the V-belt (Fig. 26/4) and then tension the V-belt (Fig. 26/2). Replacing the V-belt for the hydraulic pump - Turn off the engine and remove the - Hold the machine with the parking brake...
Maintenance and servicing 5.3.6 Electrical system Fuses and relays The fuses F 1 to F 7 are located under the seat hood in the electrical box. Undo the knurled nuts (Fig. 27/1) and remove the hood (Fig. 27/2). F1 agitating motor (30 A) F2 pre-fuse (20 A), ignition lock F3 engine cutoff / operating hours meter (5 A)
Maintenance and servicing 5.3.7 Maintenance plan Sweepmaster P900 R Interval Activity Daily Checking the engine oil level, refilling engine oil if necessary Checking the fuel quantity, refuelling if necessary (standard unleaded petrol) Checking the engine air filter for dirt and cleaning it if necessary (tap, do not use...
Maintenance and servicing Sweepmaster B900 R F1 power section drive control (63 A) F2 pre-fuse (20 A) F1 control voltage drive control (10 A) 5.4.1 Electrical system F1 control voltage agitation (5 A) F5 deep discharge indicator (5 A) Circuit breakers and fuses F6 display of the deep discharge indicator (5 A) F7 spare...
Maintenance and servicing 5.4.3 V-belt drive Check the V-belt drive every 125 oper- ating hours. 1 Tensioning roller 2 V-belt for the suction fan (20 Hz) 3 V-belt pulley 4 V-belt for the brushes (130 Hz) 5 V-belt for the side brush 6 Belt pulley 7 V-belt for the sweeping roller 8 Tensioning roller lever...
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Maintenance and servicing Replacing the V-belt for the suction Replacing the V-belt for the Replacing the V-belt for the side sweeping roller brush - Turn off the engine and remove the - Turn off the engine and remove the - Turn off the engine and remove the - Hold the machine with the parking - Hold the machine with the parking - Hold the machine with the parking...
Maintenance and servicing 5.4.4 Maintenance plan Sweepmaster B900 R Interval Activity Daily Checking the battery acid level, topping up with distilled water if necessary (only with fully charged battery) Checking the sweeping roller for wear and foreign bodies (e.g. wire, belt), replacing the sweeping roller if necessary Visually inspecting the V-belt Visually inspecting the condition of the machine...
EC Directive: Ludger Lüttel declare in sole responsibility that the following products DIN EN 60335-2-72 DIN EN 61000-6-2 Sweepmaster P900 R DIN EN 55012 Model: 6502.15 Sweepmaster B900 R Model: 6502.20 Bad Oldesloe, 23.01.2018 to which this declaration relates corre-...
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Advanced Technology for a Cleaner, Better Environment · · · Hako GmbH Head Office Hamburger Str. 209-239 23843 Bad Oldesloe, Germany · Tel. +49 4531 806-0 Fax +49 4531 806-338...