Table Of Contents - MTU 20 V 4000 M93 x Operating Instructions Manual

Table of Contents

1 Safety
1.1 Important provisions for all products
1.2 Personnel and organizational requirements
1.3 Safety regulations for startup and operation
1.4 Safety regulations for maintenance and
repair work
1.5 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
1.6 Standards for safety notices in the text
1.7 Transport
1.8 Crankshaft transport locking device
2 General Information
2.1 Engine side and cylinder designations
2.2 Product description
2.3 Engine overview
2.4 Sensors and actuators - Overview
2.5 Engine wiring harness - Overview
3 Technical Data
3.1 20V 4000 M93 engine data: IMO, engine-
mounted heat exchanger, intercooler made
of copper-based alloy
3.2 20V 4000 M93 engine data: EPA 2, engine-
mounted heat exchanger
3.3 20V 4000 M93L engine data: IMO, engine-
mounted heat exchanger, intercooler made
of copper-based alloy
3.4 20V 4000 M93L engine data: EPA 2, engine-
mounted heat exchanger
3.5 Engine - Main dimensions
3.6 Firing order
4 Operation
4.1 Controls
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months)
4.3 Putting the engine into operation after
scheduled out-of-service-period
4.4 Starting the engine
4.5 Operational checks
4.6 Tasks after extended out-of-service periods
(>3 weeks)
4.7 Checks prior to start-up
4.8 Fuel treatment system - Putting into
operation
4.9 Fuel treatment system - Switching on
4.10 Engine emergency stop at BlueLine
5
automation system (control stand)
6
4.11 Coupling - Engaging from LOP
7
4.12 Coupling - Disengaging from LOP
4.13 Waterjet - Flushing from LOP (optional)
8
4.14 Stopping the engine from LOP
4.15 Stopping the engine at the BlueLine
automation system (control stand)
11
4.16 Emergency stop from LOP
13
4.17 After stopping the engine
14
4.18 Fuel treatment system - Shutdown
15
4.19 Plant - Cleaning
5 Maintenance
18
5.1 Maintenance schedule task reference table
19
[QL1]
29
30
6 Troubleshooting
35
6.1 Fuel treatment system - Troubleshooting
6.2 Troubleshooting
6.3 ADEC (ECU 7) fault codes for Series 4000
engines, marine application
6.4 ADEC engine governor - Fault codes
41
7 Task Description
44
7.1 Engine
7.1.1 Engine - Barring manually
47
7.1.2 Engine - Barring with starting system
7.2 Cylinder Liner
50
7.2.1 Cylinder liner - Endoscopic examination
53
7.2.2 Instructions and comments on endoscopic and
54
visual examination of cylinder liners
7.3 Valve Drive
7.3.1 Valve gear - Lubrication
7.3.2 Valve clearance - Check and adjustment
55
7.3.3 Cylinder head cover - Removal and
installation
56
7.4 Injection Pump / HP Pump
7.4.1 HP pump - Filling with engine oil
57
7.4.2 HP pump - Relief bore check
58
59
7.5 Injection Valve / Injector
7.5.1 Injector - Replacement
60
7.5.2 Injector - Removal and installation
61
7.6 Fuel Filter
7.6.1 Fuel filter - Replacement
62
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