MTU 20 V 4000 M93 Manuals

Manuals and User Guides for MTU 20 V 4000 M93. We have 2 MTU 20 V 4000 M93 manuals available for free PDF download: Operating Instructions Manual

MTU 20 V 4000 M93 Operating Instructions Manual

MTU 20 V 4000 M93 Operating Instructions Manual (200 pages)

Brand: MTU | Category: Engine | Size: 2 MB

Table of Contents

Operating Instructions
1
Table of Contents
3
1 Safety

5
2 General Information

18
- Engine Side and Cylinder Designations
  18
- Product Description
  19
  - Description of the Engine
    19
  - Fuel System
    19
  - Exhaust System
    19
  - Cooling System
    19
- Engine Overview
  29
- Sensors and Actuators - Overview
  30
- Engine Wiring Harness - Overview
  35
3 Technical Data

41
4 Operation

55
- Controls
  55
- Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
  56
- Putting the Engine into Operation after Scheduled Out-Of-Service-Period
  57
- Starting the Engine
  58
- Operational Checks
  59
- Tasks after Extended Out-Of-Service Periods (>3 Weeks)
  60
- Checks Prior to Start-Up
  61
- Fuel Treatment System - Putting into Operation
  62
  - Fuel Treatment System - Switching on
    65
- Engine Emergency Stop at Blueline Automation System (Control Stand)
  66
- Coupling - Engaging from LOP
  67
- Coupling - Disengaging from LOP
  68
- Waterjet - Flushing from LOP (Optional)
  69
- Stopping the Engine from LOP
  70
- Stopping the Engine at the Blueline Automation System (Control Stand)
  71
- Emergency Stop from LOP
  72
- After Stopping the Engine
  73
- Fuel Treatment System - Shutdown
  74
- Plant - Cleaning
  75
- 5 Maintenance
  
  76
  - Maintenance Schedule Task Reference Table [QL1]
    76
  - Fuel Treatment System - Troubleshooting
    78
- 6 Troubleshooting
  
  78
- 7 Task Description
  
  109
  - Cylinder Liner
    111
    
    Cylinder Liner - Endoscopic Examination
    111
    
    Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
    113
  - Valve Drive
    115
    
    Valve Gear - Lubrication
    115
    
    Valve Clearance - Check and Adjustment
    116
    
    Adjusting Valve Clearance
    119
    
    Cylinder Head Cover - Removal and Installation
    120
  - Injection Pump / HP Pump
    121
    
    HP Pump - Filling with Engine Oil
    121
    
    HP Pump - Relief Bore Check
    122
  - Injection Valve / Injector
    123
    
    Injector - Replacement
    123
    
    Injector - Removal and Installation
    124
    
    Installing Injector
    126
  - Fuel Filter
    129
    
    Fuel Filter - Replacement
    129
    
    Engine Running
    130
    
    Check and Adjustment
    131
    
    Fuel Prefilter – Draining
    132
    
    Fuel Prefilter – Flushing
    133
    
    Fuel Prefilter – Filling with Fuel
    134
    
    Fuel Prefilter – Filter Element Replacement
    135
  - Exhaust Turbocharger
    137
  - Charge-Air Cooling
    139
  - Air Filter
    140
  - Air Filter – Removal and Installation
    141
  - Air Intake
    142
  - Starting Equipment
    143
    
    Engine Oil – Level Check
    144
    
    Engine Oil – Change
    145
    
    Engine Oil – Sample Extraction and Analysis
    147
    
    Automatic Oil Filter – Oil Filter Candles Replacement
    148
    
    Oil Indicator Filter – Cleaning and Check
    151
    
    Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
    153
    
    Circuit
    155
    
    Engine Coolant – Level Check
    156
    
    Engine Coolant – Change
    157
    
    Engine Coolant Draining
    158
    
    Engine Coolant – Filling
    159
    
    Engine Coolant Pump – Relief Bore Check
    163
    
    Engine Coolant – Sample Extraction and Analysis
    164
  - Raw Water Pump with Connections
    165
  - Battery-Charging Generator
    166
  - Engine Mounting / Support
    167
  - Fuel Supply System
    168
    
    Differential Pressure Gauge – Check
    169
    
    Water Level Probe (3-In-1 Rod Electrode Check
    170
    
    Pump Capacity – Check
    171
    
    Coalescer Filter Element – Replacement
    172
  - Wiring (General) for Engine/Gearbox/Unit
    174
    
    Accessories for (Electronic) Engine Governor / Control System
    175
    
    EMU and Connectors – Cleaning
    176
    
    Limit Switch for Start Interlock ‒ Check
    177
    
    Engine Governor and Connectors – Cleaning
    178
    
    Engine Monitoring Unit EMU 8 – Plug Connections Check
    179
    
    Interface Module Plug Connections – Check
    180
    
    Engine Governor Plug Connections – Check
    181
    
    Installation
    182
    
    EMU 8 – Removal and Installation
    183
    
    Installation
    184
    
    Diagnostic Features of Eim
    185
    
    Emergency Instrumentation (Local Operating Panel)
    188
Appendix A 8.1 Abbreviations

189
- 8 Appendix A
  191
- MTU Contact Persons/Service Partners
  191
- 9 Appendix B
  192
- Special Tools
  192
- Index
  198

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MTU 20 V 4000 M93 Operating Instructions Manual

MTU 20 V 4000 M93 Operating Instructions Manual (163 pages)

Brand: MTU | Category: Engine | Size: 22 MB

Table of Contents

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