Brake Calipers Overhaul; Overhaul Of Rear Caliper; Overhaul Of Front Caliper - Malaguti CNK 50 DRAKON Workshop Manual

DRAKON 50 NKD

BRAKE CALIPERS OVERHAUL

OVERHAUL OF REAR CALIPER

• Remove split pin (C).
• Remove the two brake pads (D).
• Apply a low pressure jet of compressed air to the hole
in which the brake fluid union was fitted in order to
cause the two plungers to be ejected from their seats
in the two halves of the caliper; now undo and remove
screws (V2).
• Separate the two caliper halves, ensuring that the two
plungers (F) do not fall.
• Remove the oil seals (H) in both caliper halves, mak-
ing sure not to damage their seatings.
• Check that the plungers and their seats are undam-
aged.
Always use new oil seals. Reassembly the plungers
lubricating them with the appropriate grease.
NOTE After working on the braking system, always
check that:
• the brake fluid lines are not damaged,
crushed, or twisted;
• the disc and pads are not contaminated with
oil or grease;
• all screws and unions are fully tightened;
• there are no leaks from any of the unions.

OVERHAUL OF FRONT CALIPER

Unscrew the spindle (V) from its housing and remove the
two break pads (A).
V
NOTE The brake pads can be removed and changed
without having to disassemble the brake cal-
ipers from the scooter.
FRAME AND RUNNING GEAR
20 ± 20%
DISASSEMBLY
05189316
V
A
75 03/06
7
C
H
F
D
05189315
A
H
V
2