Install The Terminal Into The Connector; Splash Proof Type Connector - Toyota Automobile Electrical Repair And Modification

B–36
TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT
Step 4. Install the terminal into the connector.
Locking clip
Special Tool
"Insulation Displacement Connector"
Terminal Lance
"0.64 Type"
Terminal Lance
Special Tool
52
HINT:
(a)
(b)
(c)
NOTE: If reusing a terminal, check that the locking clip is
still in good condition and in the proper position.
(a)
(b)
NOTICE:
Do not readjust or reuse the terminal lance of the
insulation displacement connector type terminal.
Always change the wire with the repair wire.
Special Tool
NOTICE:
As for 0.64 type terminal, do not adjust the terminal
lance with the special tool.

Splash Proof Type Connector

NOTICE:
D Removal of the terminal from housing cavity will
cause damage to rubber plug material (the wire
seal), deteriorating waterproofing performance. Be
sure to replace the housing with a new one.
D Check the withdrawn terminal for the following if
trying to use it again.
Wire Harness Repair Manual (RM1022E)
Make sure the terminal is positioned correctly.
Insert the terminal until the locking clip locks firmly.
Insert the terminal with terminal retainer in the
temporary lock position, if equipped.
If it is on the terminal and not in the proper position,
use the special tool to gently bend the locking clip
back to the original shape.
Check that the other parts of the terminal are in their
original shape.
D It is free of deformation and damage
D It is free of adherents such as rubber plug
material (wire seal)
D Replace any deformed terminal.