Cut The Old Terminal From The Harness; Replace The Terminal - Toyota Automobile Electrical Repair And Modification

B–30
TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT
Step 3. Replace the terminal.
Existing
terminal
New Terminal with lead
82998–12200
Stripped insulation length (A)
approximately 8 to 11 mm
A A
Existing Supplied lead
Harness with New Terminal
46
1.

Cut the Old Terminal from the Harness.

(a) Use the new wire lead as a guide for proper length.
NOTE: If the length of wire removed is not
approximately the same length as the new piece, the
following problems may develop:
Cut
HINT:
spots to the same connector, cut the wire harness as
shown on the left.
2. Select the correct replacement terminal with
lead, from the supply parts.
3. Strip insulation from wire on the harness and
replacement terminal lead.
Start stripping at least 8 mm (0.31 in.) to 11 mm (0.43 in.)
away from the end of the existing harness at vehicle side
and also from the end of the repair wire.
Wire Harness Repair Manual (RM1022E)
D Too short –– tension on the terminal, splice, or
the connector, causing and open circuit.
D Too long –– excessive wire near the connector,
may get pinched or abraded, causing a short
circuit.
When connecting a wire harness at there or more