Page 1
By using this guide, a satisfactory repair of the wiring harness and connectors in Toyota vehicles will be easy to achieve. All information in this manual is based on the latest product information at the time of publication. However, specifications and procedures are subject to change without notice.
Page 3
TABLE OF CONTENTS Section Code INTRODUCTION ........TERMINAL AND CONNECTOR REPAIR .
A–1 INTRODUCTION–GENERAL INFORMATION GENERAL INFORMATION This manual provides instruction in the following repairs: D How to Inspect for System Inspection D Circuit Protection D Terminal and Connector Repair Procedure NOTICE: When inspecting or repairing the SRS AIRBAG, be sure to carefully read the precautionary instructions and procedure in the Repair Manual for the applicable model.
The wire harness (W/H) is systems of electric wires for Housing (Female) automobiles to connect all the electronics parts in automobile electrically and work them. As more electronics parts are introduced in automobiles recently, the electric wires used for the wire harness are increasing in number and the structure is becoming more complicated.
A–3 INTRODUCTION–GENERAL INFORMATION The first letter indicates the basic wire color and the second Example: L–Y letter indicates the color of the stripe. – (Blue) (Yellow) Terminal and housing Terminal connects wires and housing insulates connecting parts. There are the male terminal and the female terminal. The types of terminals are decided by tab width of male terminal.
Page 10
A–4 INTRODUCTION–GENERAL INFORMATION Table 1 : Characteristics of the new types of connector (Improvement) Characteristics (Improvement) Note If terminal is not inserted to 1. Double Lock housing correctly, the retailer does not fit. Retainer (Double Lock) Lance (Primary Lock) Housing Terminal This is to prevent deformation of 2.
Page 11
A–5 INTRODUCTION–HOW TO PERFORM FOR SYSTEM INSPECTION HOW TO PERFORM FOR SYSTEM INSPECTION This inspection procedure is a simple troubleshooting which should be carried out on the vehicle during system operation and is based on the assumption of system component trouble Always inspect the trouble taking the following items into consideration: D Ground point fault D Open or short circuit of the wire harness...
Page 12
A–6 INTRODUCTION–HOW TO PERFORM FOR SYSTEM INSPECTION If the circuit has diodes, reverse the two leads and check again. When touching the negative (–) lead to the diode positive Ohmmeter (+) side and the positive (+) lead to the negative (–) side, there should be continuity.
Page 13
A–7 INTRODUCTION–HOW TO PERFORM FOR SYSTEM INSPECTION Finding a Short Circuit Remove the blown fuse and eliminate all loads from the fuse. Connect a test bulb in place of the fuse. To Ignition SW IG Terminal Establish conditions in which the test bulb comes on. Example: Test Bulb Fuse Case...
A–8 INTRODUCTION–CIRCUIT PROTECTION CIRCUIT PROTECTION All electrical circuits are protected against excessive loads which might occur because of shorts or overloads in the wiring system. Such protection is provided by a fuse, circuit breaker, or fusible link, A short circuit may cause a fuse to blow or a circuit breaker to open. RESET CIRCUIT BREAKER Remove Circuit Breaker Push...
Page 15
A–9 INTRODUCTION–CIRCUIT PROTECTION REPLACEMENT OF FUSE AND FUSIBLE LINK Equal Amperage Rating HINT: If replacing the fuse or fusible link, be sure to replace it with a fuse or fusible link with an equal amperage rating. Equal Amperage Rating NOTICE: 1.
B–1 TERMINAL AND CONNECTOR REPAIR–PREPARATORY ITEMS PREPARATORY ITEMS For caulking press Crimping tool AMP Part No. 169060 sleeves To remove the Special tool Refer to the following illustration terminal Tool Tool To remove the 0.64 09991–00500 connector terminal To remove the 0.64 II 09992–01030 connector terminal To measure the...
Page 20
B–2 TERMINAL AND CONNECTOR REPAIR–CONNECTOR REPAIR CONNECTOR REPAIR The repair parts now in supply are limited to those connectors having common shapes and terminal cavity numbers. Therefore, when there is no available replacement connector of the same shape or terminal cavity number, please use one of the alternative methods described below. Make sure that the terminals are placed in the original order in the connector cavities, if possible, to aid in future diagnosis.
B–3 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT TERMINAL REPLACEMENT These steps must be followed when replacing a terminal. Step 1. Identify the connector and the terminal type. Step 2. Disconnect the terminal from the connector. Step 3. Replace the terminal. Step 4. Install the terminal into the connector. Wire Harness Repair Manual (RM1022E)
Page 22
B–4 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Step 1. Identify the connector and the terminal type. Confirm whether the connector you require is the non–waterproof, waterproof or combined terminal type connector from the pictures provided in the following charts. Connector Description Non–Waterproof Type Those connectors which are not of the waterproof or combined terminal type.
Page 23
B–5 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT NOTICE: D When the terminal used is gold plated, be sure to replace it with a gold plated terminal when marking repairs. D Do not use male and female terminals which are made of different materials from each other. Connector Body Identify the part number of the corresponding terminal with wire according to the above–mentioned...
Page 24
B–6 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Hole Plug/Terminal Packing Identify the part number of the appropriate terminal with wire/connector body from the illustrations of Hole Plug waterproof type connector according to the above–mentioned 1 and 2. Identify the part number of the hole plug/terminal packing from the corresponding illustration.
Page 25
B–7 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT When size is based on the nominal size of the wire. Sleeve size S : Small (Red) M : Medium (Blue) L : Large (Yellow) ∗ Nominal size of the wire HINT: To calculate the ”Nominal Size” of the wire. Nominal size = 3.14 x (Diameter of stripped wire harness) HINT:...
Page 26
B–8 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Step 2. Disconnect the Terminal from the Connector. Disconnect Connector To pull apart the connectors, pull on the connector itself, not the wire harness. HINT: Check to see what kind of connector you are disconnecting before pulling apart.
Page 27
B–9 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Disengage the double locking device or terminal Example: retainer. Tool Locking device must be disengaged before the terminal locking clip can be released and the terminal removed from the connector. Use a special tool or the terminal pick to unlock the double locking device.
Page 28
B–10 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type A (For 0.64II, 0.64III, 1.0II, 1.8, 2.3II, 4.8 and 8.0 of Non–Waterproof Type Connector) Raise Up Using the special tool, raise the retainer up to the temporary lock position. Special Tool HINT: The needle insertion position varies according to the connector’s shape (number of terminals, etc.), so Terminal Retainer check the position before inserting it.
Page 29
B–11 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type B (For 1.8, 1.0 and TLC of Non–Waterproof Type Connector) Special Tool Press the special tool at a 45° angle into the locking lug access hole as shown. Raise the double locking device up as far as possible. Access Hole Remove the special tool and open the double locking device...
Page 30
B–12 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Inset the special tool into the chink between the Special tool retainer and the terminal itself. Then pry it to the direction of the arrow shown in the illustration and push the retainer up to release the lock. NOTICE: D Do not insert the special tool too much.
Page 31
B–13 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT [Case 2] Using the special tool, push the terminal retainer locking lug (clip) and pull the terminal retainer up to the temporary lock position. Locking Special Tool Locking Terminal Retainer Special Tool [Retainer at Full Lock Position] [Retainer at Temporary Lock Position] [Case 3] Special...
Page 32
B–14 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Insert the special tool into the service hole and move it to the direction of the arrow to release the lock on the side A. Special tool Push the lock on the side B up by the special tool and release the lock.
Page 33
B–15 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type E (For 0.64 1.8, 2.3, 2.3II, 4.8, 6.3 and 8.0 of Waterproof Type Connector) HINT: Terminal retainer color is different according to connector body. Example: Terminal Retainer : Connector body Black or White : Gray Black or White : Dark Gray...
Page 34
B–16 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Insert the special tool into the terminal retainer access hole ( Y Mark) and pull the terminal retainer up to the temporary lock position. HINT: The needle insertion position varies according to the connector’s shape (Number of terminals etc.), so check the position before inserting it.
Page 35
B–17 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT [Case 2] Type which cannot be pulled as far as Power Lock HINT: There are few cases of this type of connector Example: Terminal Retainer Press Down Press Down [Male] [Female] Insert the tool straight into the access hole of terminal Example: retainer as shown.
Page 36
B–18 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type F (For C–Type Connector) Service hole Insert the special tool into the service hole. Move the special tool to the direction of the arrow and release the lock. Retainer HINT: Lift the retainer up after moving it to the direction of the thin arrow shown in the illustration.
Page 37
B–19 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type H (For 1.0II Type Connector) Move the special tool into the notch of the retainer to the direction of the arrow with the edge of the housing as the fulcrum. Then the pull the retainer out. NOTICE: Do not insert the special tool into areas except notches.
Page 38
B–20 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Move the retainer until it becomes the initial condition. Retainer Initial condition Type J [Male] Remove the rubber plug. Rubber Plug Push the lock of the inner using the special tool. Outer Lock Pull the wire to the direction of the arrow pushing the lock up and remove the inner from the outer.
Page 39
B–21 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type K (For Insulation Displacement Connector) Separate Connector Special Tool Using a special tool, release the lock and separate the connector into 2. NOTICE: Do not apply too muck force to the lock arm. Lock Special Tool w/ Cover : Open Connector Cover...
Page 40
B–22 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Good Type M (For 0.64 of Insulation Displacement Connector (IDC) Type) Special Tool Remove the Lower Housing Using a special tool, release the lock and remove the lower housing. NOTICE: D Do not apply too much force to the lock arm. Special D Mark the upper housing and lower housing to Lock...
Page 41
B–23 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type N (For 0.64II Type Connector) Insert the tool into the insertion position near the tool mark and raise the terminal retainer up to the temporary lock position using the tool. Good Good Tool Mark Tool Mark [Male] [Female]...
Page 42
B–24 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type O (For 1.0III of KITCUT Type Connector) Insert a jig horizontally into the jig insertion hole. Push the jig in until it stops. Jig Insertion Hole Pull out the wire in the direction indicated by the arrow and remove the housing.
Page 43
B–25 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Disconnect Terminal from Connector Locking Clip Determine the primary locking system from the charts. 1. Lock Located on terminal 2. Lock Located on connector 3. Method of entry and operation Pull Out Push the terminal gently into the connector and hold it in this position.
Page 44
B–26 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT ”Non–Waterproof Type” Locking Clip Terminal Retainer Insert the SST into the connector in the direction 0.64 Type shown in the chart. Stopper Portion Insert the SST fully to the tool hole, and push the terminal lance.
Page 45
B–27 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Insulation Displacement Connector Type Tool Hole Using a special tool, push the terminal lance from the Special tool hole. Tool Carefully withdraw the terminal from the connector by pulling the lead toward the rear of the connector. NOTICE: D Do not use too much force.
Page 46
B–28 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT 1.0III of KITCUT Type Connector Remove Female Terminal Insert the jig tip at an angle, as shown in the illustration on the left. Move the jig in the direction indicated by the arrow to push and release the primary lock.
Page 47
B–29 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Remove the insulation displacement female terminal NOTICE: D Do not repair the insulation displacement female terminal. D Always replace the part with a new one if any terminals are removed. Terminal Deformation Inspect the terminal and the connector for damage.
Page 48
B–30 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Cut the Old Terminal from the Harness. Step 3. Replace the terminal. Use the new wire lead as a guide for proper length. NOTE: If the length of wire removed is not approximately the same length as the new piece, the following problems may develop: D Too short ––...
Page 49
B–31 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT NOTICE: Good Example: Take care not to damage the wire when stripping the wire harness lead. After finishing the operation, visually inspect the wire. If there is any damage, perform the operation again. HINT: If the wire size is not known, start with largest stripper hole and work down until a clean strip of the insulation is removed without nicking or cutting the wire lead.
Page 50
B–32 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Use the table to determine proper sleeve size Small (Red) Nominal size of wire Part Number (Outside Diameter of Medium (Blue) wire) Small 82999–12010 0.3 or less Large (Yellow) (1.0 – 0.2 mm) Medium 82999–12020 0.5 –...
Page 51
B–33 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT (a–2) When nominal size is less than 0.3. D Two stripped wire ends are arranged for the same as illustrated on the left. D Twist the two stripped wire ends together. D Insert the twisted wire ends into the sleeve. Wire Harness Repair Manual (RM1022E)
Page 52
B–34 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT The crimping tool (AMP Part No. 169060) has color marks on it. Place the sleeve in the correct section of Crimping the tool according to the color of the sleeve itself. Tool HINT: For the crimping tool, AMP ”Part No. 169060” is convenient to use.
Page 53
B–35 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT HINT: D Before starting the operation, thoroughly wipe dirt and grease off the sections to be joined. D If the adhesive surfaces of two tapes come in contact Three or More Times they will stick together and will not come apart, so do not remove the backing film except when using the tape.
Page 54
B–36 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Step 4. Install the terminal into the connector. HINT: Make sure the terminal is positioned correctly. Insert the terminal until the locking clip locks firmly. Insert the terminal with terminal retainer in the temporary lock position, if equipped. NOTE: If reusing a terminal, check that the locking clip is Locking clip still in good condition and in the proper position.
Page 55
B–37 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Push the Terminal into the Connector until you hear a ”click”. Wire NOTE: Not all terminals will give and audible ”click”. ”Click” ”0.64 IDC Type” ”Click” ”Insulation Displacement Connector” ”Click” NOTICE: D After repairing, never let only one harness stretch. Good Example: D In cese that it becomes short, do over again using the repair wire.
Page 56
B–38 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Double Locking Type Connector (with terminal retainer or double locking device) The connector is fitted with a terminal retainer, or a double locking device, it is in the temporary lock position at insert the terminal. Type A (For 0.64III, 1.0, 1.0II, 1.3, 1.8, 2.3II 4.8 and 8.0 of Non–Waterproof Type Connector) Terminal Retainer...
Page 57
B–39 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Full Lock Position [Female] Full Lock Position [Female] Full Lock Position [Male] Type B (For 0.64, 1.8, 2.3, 2.3II, 4.8, 6.3 and 8.0 of Terminal Retainer Waterproof Type) at Temporary (For Male Connector) Lock Position Insert the terminal.
Page 58
B–40 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT NOTE: If the terminal to locking clip does not lock firmly, Bad Example: terminal retainer can not lock at full lock position so the terminal backs out from connector. Terminal in Short Position Terminal Locking Clip Terminal Retainer...
Page 59
B–41 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Insert the terminal until the locking clip locks firmly. HINT: Pull the terminal back gently to check whether it is locked correctly. If it cannot be inserted easily, check the terminal and the connector for damage. NOTE: If the terminal to locking clip does not lock firmly, Bad Example: terminal retainer can not lock at full lock position so the...
Page 60
B–42 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Type C (For 0.64 Type Connector) Insert the terminal. HINT: Make sure the terminal is positioned correctly. Insert the terminal with terminal retainer in the temporary lock position. Temporary Lock Position Insert the terminal until the terminal lance locks firmly. HINT: Pull the terminal back gently to check whether it is locked correctly.
Page 61
B–43 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT SPECIAL EXAMPLE D First fit the section A. D Install the lock of the section A first. D Install the lock of the retainer and pull the white cover until you hear a click sound. D Install the convex part (A) of the outer part correctly to the section B of the inner part.
Page 62
B–44 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Insulation Displacement Connector Cover w/ Cover : CLOSE COVER NOTICE: Securely lock it HINT: When replacing it to a new connector, cut off the fixing band without leaving it. Fix Band UNITE CONNECTOR Make the projection of the front lock of the upper housing meet the ditch of the front lock of the lower housing and fix the rear lock.
Page 63
B–45 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT Insulation Displacement Connector (0.64 Type) Lock Housing Install the upper housing to the lock housing. NOTICE: D Securely Lock it. D Be careful not to mistake the upper housing and lower housing when putting together. Upper Housing Make the projection of the front lock of the upper Upper Housing Attached Lock Housing...
Page 64
B–46 TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT NOTICE: If you working on the waterproof type, make sure that a rubber plug or a terminal gasket is inserted into the housing securely. Secure the Repaired Wire to the Harness If the wire is not in the conduit, or secured by other means, wrap vinyl tape around the bundle to keep it together with the other wires.
B–47 TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS Low Fit and Lever Type Connector [Case 1] Lever Cut the connection of the connector Push the place indicated by the arrow. The lock is released and lever is lifted up.
Page 66
B–48 TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS Hold the connector to prevent it from slip off and push it down until you hear a click to lock it. Lever Confirm that the lever is securely locked. Lever is not locked [Case 2] Cut the connection of the connector...
Page 67
B–49 TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS Connect the connector Lever Connect the connector in the condition that the lever is fully lifted up. Hold the connector to prevent it from slip off and push it down until you hear a click to lock it. Confirm that the lever is securely locked.
Page 68
B–50 TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS Cut the connection of the connector. NOTICE: Do not hold the wire harness to pull it. Connect the connector Lever Connect the connector in the condition that the lever is fully lifted up.
Page 69
B–51 TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS The connector with secondary locking Double locking device Coil spring device pin Area used D Wire harness for SRS airbag deployment Convex part Primary locking device Cut the connection of the connector. Lock Release the double locking.
Page 70
B–52 TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS Connector fixed by bolts Area used D Engine control computer harness Cut the connection of the connector. Connector A Remove the connector A. Connector B Loose the bolt using a tool like driver until the connector B can be removed by hand and separate the connector.
Page 71
B–53 TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS Cut the connection of the connector Push down on locking arm to unlock. Then hold the back ribs of connector to remove connector. Hold back rib to pull connector Locking Arm Cut the Connection of the connector.
Page 75
C–1 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female 0.64 Non– waterproof Type (Double Lock Type) [Terminal Lance] 0.64 [Terminal Lance] 0.64 Waterproof Type (Double Lock Type) (Double Lock Type)
Page 76
C–2 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female 0.64III (Double Lock Type) [Housing Lance] (Double Lock Type) [Housing Lance] 1.0II Non– 90980–11223 waterproof Type (Double Lock Type)
Page 77
C–3 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female 1.0III 1.0IV 90980–11889 90980–11987 Non– waterproof Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] 1.0III 90980–12004...
Page 78
C–4 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female Non– waterproof Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] Non– waterproof Type (Double Lock Type)
Page 79
C–5 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female Non– waterproof Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] 90980–11062 Waterproof Type (Double Lock Type)
Page 80
C–6 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female Waterproof Type [Housing Lance] [Housing Lance] 2.3II Non– waterproof Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] 2.3II...
Page 81
C–7 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female (HB3, 90980–11095 HB4) [Housing Lance] Non– waterproof Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] Waterproof...
Page 82
C–8 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female Single Terminal [Terminal Lance] Waterproof Type [Housing Lance] Waterproof Type [Housing Lance] [Terminal Lance] [Terminal Lance] Wire Harness Repair Manual (RM1022E)
Page 83
C–9 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female [Housing Lance] [Housing Lance] Non– waterproof Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] Waterproof Type...
Page 84
C–10 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female C–Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] FOG– 90980–10481 (Double Lock Type) [Housing Lance] (Double Lock Type) [Housing Lance]...
Page 85
C–11 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female [Housing Lance] [Housing Lance] MFPC [Housing Lance] [Terminal Lance] PULSE LOCK [Housing Lance] Wire Harness Repair Manual (RM1022E)
Page 86
C–12 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female SFPC [Housing Lance] [Terminal Lance] [Housing Lance] Non– waterproof Type (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] Wire Harness Repair Manual (RM1022E)
Page 87
C–13 TABLE OF HOUSING CROSS SECTION : Position of the lance : Direction of lock released : Direction of the special tool inserted Type Male Female Waterproof Type [Housing Lance] [Housing Lance] (Double Lock Type) (Double Lock Type) [Housing Lance] [Housing Lance] TODC (Double Lock Type)
Page 327
HOUSING PART NUMBER LIST HINT: D The housing, which have more than two or more types mentioned at the terminal items, is hybrid type housing. D The availability of the supply parts is effective as of the end of October, 2007. NOTES: The following marks are used in the table.
Page 329
E–1 HOUSING PART NUMBER LIST List of equivalent for the gold and tin–plated repair wire Repair Wire Part No. Tin–plated (Sn) Gold–plated (Au) 82998–12160 (2.3.M.U) –24050 –12190 (1.8.F.U) –12300 –12260 (2.3.M.S) –24070 –12270 (2.3.F.S) –24080 –12310 (1.0.F.U) –12320 –12330 (2.3II.M.U) –12350 –12340 (2.3II.F.U)
Page 330
E–2 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Color Body...
Page 331
E–3 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 332
E–4 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 333
E–5 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 334
E–6 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 335
E–7 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 336
E–8 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 337
E–9 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 338
E–10 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 339
E–11 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 340
E–12 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 341
E–13 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 342
E–14 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 343
E–15 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 344
E–16 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 345
E–17 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 346
E–18 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 347
E–19 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 348
E–20 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 349
E–21 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 350
E–22 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 351
E–23 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 352
E–24 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 353
E–25 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 354
E–26 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 355
E–27 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 356
E–28 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 357
E–29 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 358
E–30 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 359
E–31 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 360
E–32 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 361
E–33 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 362
E–34 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 363
E–35 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 364
E–36 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 365
E–37 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 366
E–38 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 367
E–39 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 368
E–40 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 369
E–41 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 370
E–42 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 371
E–43 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 372
E–44 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 373
E–45 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 374
E–46 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 375
E–47 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 376
E–48 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 377
E–49 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 378
E–50 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 379
E–51 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 380
E–52 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 381
E–53 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 382
E–54 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 383
E–55 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 384
E–56 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 385
E–57 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 386
E–58 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 387
E–59 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 388
E–60 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 389
E–61 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 390
E–62 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 391
E–63 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 392
E–64 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 393
E–65 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 394
E–66 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 395
E–67 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 396
E–68 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 397
E–69 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 398
E–70 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 399
E–71 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 400
E–72 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 401
E–73 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 402
E–74 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 403
E–75 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 404
E–76 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 405
E–77 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 406
E–78 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 407
E–79 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 408
E–80 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 409
E–81 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 410
E–82 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 411
E–83 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 412
E–84 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 413
E–85 HOUSING PART NUMBER LIST Part No. of Repair Wire Part No. of Part No. of Terminal Terminal Male Male Sleeve Sleeve Connector Connector Sealing Sealing Supply Supply Terminal Terminal Cav. No. Cav. No. Memo Memo 160 mm 500 mm Female Female Color...
Page 417
F–1 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Waterproof Type) Type 0.64 Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–24360 82998–24250 (500mm) (500mm) 82998–24370* 82998–24260* Type 1.0II Male Female Sleeve : Medium (Blue) 82998–24060* Type 1.0III...
Page 418
F–2 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Waterproof Type Type Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–12630 82998–12650 Type Male Female Sleeve : Medium (Blue) 82998–12620 Type Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) or Large (Yellow) 82998–12260...
Page 419
F–3 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Waterproof Type) Type 2.3II (6mm Pitch Type) Male Female Sleeve : Medium (Blue) or Large (Yellow) Sleeve : Medium (Blue) or Large (Yellow) 82998–12430 82998–12440 82998–12590 (160mm) (500mm) 82998–12450*...
Page 420
F–4 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Waterproof Type) Type 2.3II (5mm Pitch Type) Male Female Sleeve : Medium (Blue) or Large (Yellow) 82998–12790 (500mm) 82998–12780* Type 2.8 (HB3, HB4) Male Female Sleeve : Large (Yellow) 82998–12550 82998–12610 (160mm)
Page 421
F–5 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Waterproof Type) Type Male Female Sleeve : Large (Yellow) 82998–12540 Type 6.3II Male Female Sleeve : Medium (Blue) 82998–24160 Type Male Female 82998–12490 82998–12500 Wire Harness Repair Manual (RM1022E)
F–6 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Waterproof Type) Type HEAD LAMP Male Female Sleeve : Large (Yellow) 82998–24150 82998–24190 (160mm) (500mm) Type Male Female Sleeve : Small (Red) Sleeve : Small (Red) 82998–12280 82998–12290 Wire Harness Repair Manual (RM1022E)
Page 423
F–7 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 0.64 Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–24230 82998–12750 82998–24240* 82998–12760* Type 0.64 IDC Male Female Sleeve : Medium (Blue) 82998–12770 Type 0.64II...
Page 424
F–8 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 0.64II Male Female (Outer) Sleeve : Medium (Blue) 82998–24390* Type 0.64III Male Female Sleeve : Medium (Blue) 82998–12870 82998–12860* Type Male Female Sleeve : Medium (Blue) 82998–12310 82998–12320* Wire Harness Repair Manual (RM1022E)
Page 425
F–9 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 1.0II Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) Size : S 82998–24010 82998–24020 82998–24110* Type 1.0II Male Female Sleeve : Medium (Blue) Size : M 82998–24120* Type...
Page 426
F–10 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 1.0III Male Female (Outer) Sleeve : Medium (Blue) 82998–12700* Type 1.0III IDC Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–12660 82998–12640 Type 1.0IV...
Page 427
F–11 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 1.0J Male Female Sleeve : Medium (Blue) 82998–24310 82998–24320* Type 1.0JII Male Female Sleeve : Medium (Blue) Size : S, M 82998–12830 82998–12850* Type 1.0JII Male...
Page 428
F–12 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–12410 82998–12420 Type Male Female Sleeve : Large (Yellow) Sleeve : Large (Yellow) 82998–24340 82998–24350 Type...
Page 429
F–13 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 1.8II Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) Size : S, M Size : S, M 82998–24090 82998–24100 82998–24130* Type 1.8II Male Female...
Page 430
F–14 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type Male Female Sleeve : Medium (Blue) or Large (Yellow) Sleeve : Large (Yellow) 82998–12160 82998–12170 82998–24050* Type 2.3II Male Female Sleeve : Medium (Blue) or Large (Yellow) Sleeve : Medium (Blue) or Large (Yellow) 82998–12330 82998–12340...
Page 431
F–15 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 2.3II IDC Male Female Sleeve : Medium (Blue) 82998–24220 Type Male Female Sleeve : Large (Yellow) Sleeve : Large (Yellow) 82998–12370 82998–12380 Type 6.3 Housing Lance Male Female...
Page 432
F–16 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 6.3 Terminal Lance Male Female Sleeve : Large (Yellow) 82998–12070 Type 6.3II Male Female Sleeve : Large (Yellow) 82998–24170 Type 7.7 Terminal Lance Male Female 82998–12010...
Page 433
F–17 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type 7.7 Housing Lance Male Female 82998–12030 82998–12040 Type Male Female 82998–12390 82998–12400 Type 8.0 (HEAD LAMP) Male Female Sleeve : Large (Yellow) 82998–24140 82998–24200 (160mm) (500mm)
Page 434
F–18 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type BLADE FUSE Male Female Sleeve : Large (Yellow) 82998–12140 Type C–Type Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–12560 82998–12570 Type FOG–LP Male...
Page 435
F–19 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type Male Female Sleeve : Large (Yellow) 82998–12510 Type Male Female Sleeve : Large (Yellow) Sleeve : Large (Yellow) 82998–12100 82998–12110 Type MFPC Male Female Sleeve : Medium (Blue) 82998–12150...
Page 436
F–20 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type Male Female Sleeve : Large (Yellow) 82998–12120 Type MIC100 Male Female Sleeve : Medium (Blue) 82998–01010 Type MINI FUSE Male Female Sleeve : Large (Yellow) 82998–12810 Wire Harness Repair Manual (RM1022E)
Page 437
F–21 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type MINI FUSE (Low Profile) Male Female Sleeve : Large (Yellow) 82998–12820 Type MP280 Male Female Sleeve : Large (Yellow) 82998–01020 Type PAI1 Male Female Sleeve : Medium (Blue) 82988–12010*...
Page 438
F–22 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type PAI1 Male Female Sleeve : Medium (Blue) 82988–12050* (500mm) 82988–12060* (500mm) Type PULSE LOCK Female (Power) Female (Signal) Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–12200 82998–12210 Type...
Page 439
F–23 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type Male Female Sleeve : Large (Yellow) 82998–12130* Type Female (Power) Female (Signal) Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–12520 82998–12530 Type Male Female Sleeve : Medium (Blue)
Page 440
F–24 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Repair Wire (Non–waterproof Type) Type Male Female Sleeve : Medium (Blue) Sleeve : Medium (Blue) 82998–12240 82998–12250 Type TODC Male Female Sleeve : Large (Yellow) Sleeve : Large (Yellow) 82998–12080 82998–12090 Wire Harness Repair Manual (RM1022E)
Page 441
F–25 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Terminal Packing Type Cav. 90980–09210 90980–09211 Type Cav. 90980–09380 Type TODC Cav. 90980–09378 90980–09379 Wire Harness Repair Manual (RM1022E)
Page 442
F–26 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Hole Plug Type 6.3, 7.7, TODC 90950–01730 90980–09325 Type 2.3II 90980–09353 90980–09152 (6mm) 90980–09229 (5mm) Type 90980–09162 90980–09414 Wire Harness Repair Manual (RM1022E)
Page 443
F–27 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Hole Plug Type 1.0III 0.64 90980–09717 90980–09871 Type Type Wire Harness Repair Manual (RM1022E)
Page 444
F–28 TABLE OF REPAIR WIRE, TERMINAL PACKING, HOLE PLUG AND PRESS SLEEVE Press Sleeve Color YELLOW BLUE 82999–12030 82999–12020 Color 82999–12010 Wire Harness Repair Manual (RM1022E)
Page 445
APPENDIX WIRE HARNESS REPAIR KIT WITH CASE . . . G–1 REPORTING OF WIRE HARNESS PROBLEM ....... G–2 Wire Harness Repair Manual (RM1022E)
Page 447
We would like to recommend to you use of the ”Wire Harness Repair Kit with the Case” according to your after service market demand. Example: [portable type] [stationary type] Remark: This kind of kit is not available from Toyota Motor Corporation. Wire Harness Repair Manual (RM1022E)
Page 448
We request that when you perform repairs, you fill in the attached ”WIRE HARNESS/CONNECTOR PROBLEM CHECK SHEET” and send it to your distributor. Toyota Motor Corporation will be able to make production improvements more quickly and surely based on the results of the above mentioned reports (Check Sheets).
Page 449
G–3 APPENDIX–REPORTING OF WIRE HARNESS PROBLEM Wire Harness Repair Manual (RM1022E)
Page 450
G–4 APPENDIX–REPORTING OF WIRE HARNESS PROBLEM Wire Harness Repair Manual (RM1022E)
Page 451
G–5 APPENDIX–REPORTING OF WIRE HARNESS PROBLEM Wire Harness Repair Manual (RM1022E)
Need help?
Do you have a question about the Automobile and is the answer not in the manual?
Questions and answers