Insinger RL-30 Technical Manual
Undercounter dishwasher
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- Technical manual (38 pages)
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Summary of Contents for Insinger RL-30
- Page 1 ® TECHNICAL MANUAL Undercounter Dishwasher RL-30 FOR UNITS AFTER DECEMBER 2016 Installation, Operation, and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com...
- Page 2 9-11 When referring to this equipment please have this Operating Instructions information available. Each piece of equipment at Insinger is carefully Part 4 tested before shipment for proper operation. If the Cleaning /General Maintenance need for service should arise please contact your local Authorized Insinger Service Company.
- Page 3 . Pressure reduction valve and line strainer. . 2 plastic 20” x 20” racks (1 plate, 1 silver). OPTIONS . Aditional plastic 20”x 20” rack. . Drain quench system . 6” stand. . 17” stand. RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 4 INTERNAL HEIGHT- 11 ½ inches. Shipping Weight 165 lbs. Current Draw Amps Electric witch Built-in Booster 208-240 / 1 / 60 18-20 NOTE: Due to product improvement we reserve the right to change information and specification without notice. RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 5 PART 1 TECHNICAL INFORMATION ® RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 6 PART 1 TECHNICAL INFORMATION ® Intended use RL-30 UNDERCOUNTER DISHWASHER The Insinger dishwasher RL-30 may only be used for cleaning plates, cups, dishes, cutlery and similar INTRODUCTION restaurant ware and commercial catering. Purpose Any change in design or use of the dishwasher car-...
- Page 7 Department before returning any material. Return may be done through an Authorized Insinger is not liable for any special, indirect or Service Agency. Furnish serial number of consequential damages. Some states do not...
- Page 8 ® INSINGER MACHINE COMPANY LIMITED WARRANTY – COMERCIAL MARINE USE Insinger Machine Company, Inc. (Insinger) Labor will be billed to the customer at a hereby warrants original retail reduced rate of $40.00 per hour. If sailing purchaser this Insinger Machine with a vessel is required, then an eight hour Company, Inc.
- Page 9 PRV should be set to supply 20 psi flow of debris before connecting to unit. pressure. • The washer is equipped with a drain pump. The maximum drain pump lift above floor is 24”. RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 10 D1 cam 3 ( initiates solenoid (The unit is equipped with a Drain cycle (0-1 min) D1 cam 3 ( KA5) initiates solenoid door safety switch, Dwell (~3 sec) located behind the door.) Cam timer stops RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 11 (R2) are never on at the same time. could cause the dosing pump to break down To override the “TempGuard™” due to crystallization feature activate relay KA2 by rotating the orange lever. Located on relay. RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 12 Priming the system: • The detergent pump is self priming and runs The RL-30 is supplied with integral detergent and during the rinse/fill cycle. The amount of rinse additive pumps and the chemical hoses are detergent dispensed is controlled by the speed located on the side of the dishmachine.
- Page 13 WARNING: • Reinsert the O flow, scrap filter and wash pipes. The RL-30 must be kept free of lime for • Clean the outside of the machine with a high proper operation. Lime will interfere with grade stainless steel cleaner.
- Page 14 PART 5 TROUBLESHOOTING ® Faults where it is not necessary to call Insinger. Work on the electrical equipment should only be performed by service personnel. First disconnect the You can rectify minor faults yourself following the washer from the main power switch. Do not switch the steps described in the table below.
- Page 15 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 16 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS .1 to 1 MIN (REGULATE APPOX. 30 SECONDS) RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 17 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 18 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 19 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 20 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® WIRING DIAGRAM INDEX RL-30 BOILER THERMOSTAT TANK THERMOSTAT PRESSURE SWITCH LEVEL CONTROL MAGNETIC DOOR MICRO SWITCH BOOSTER SAFETY THERMOSTAT TANK SAFETY THERMOSTAT TEMP-GUARD THERMOSTAT WASH PUMP CONDENSER TIMER 2 Minutes FUSE 6,3 Amp.
- Page 21 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 22 01 PANELS AND CONTAINER (FOR UNITS AFTER DECEMBER 2016) 10 11 12 13 14 15 16 Pos. Designation Part no. Big left panel RL-30 753,6x538x17 mm. RL0516321 Strait left panel RL-30 753,6x92,1x20 mm. RL0516319 Cover plate RL-30 575x715x85 mm. RL0503121 Housing RL-30 442.5x529x481 mm.
- Page 23 Complet detergent deposit RL4031115 Cover to accede to the deposts RL0507400 Complet rinse liquid deposit RL4031110 Magnet support RL5543500 Magnet RL2019130 RL2530120 Stainless steel pipe RL0852090 Filter RL4082009 Detergent deposit RL4031009 Rinse liquid deposit RL4031010 RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 24 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 03 DOOR RL-30 (FOR UNITS AFTER DECEMBER 2016) Pos. Designation Part no. Complete door RL-30 534,6x470 mm. RL1405646 Door RL-30 534,6x470 mm. RL0507121 Left door brace RL0849119 Right door brace RL0849120 Door spring...
- Page 25 RL1010210 Hose 6x12 length 450 mm. (rinse) RL1010220 Hose ø 12mm length 810 mm. (water) RL1012012 Juntion piece F280 RL1013090 Pressure regulator water inlet RL1009220 ¾ connection for pressure gauge RL1014018 Juntion piece RL1014025 RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 26 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 05 WASHING ZONE RL-30 Pos. Designation Part no. Stand pipe overflow (open) L=205 RL1016118 Metal filter GS-18/19 Ø 125x58 mm. RL0522119 Complete drain collector GS-18/19 RL1009257 O-ring RL2510325 Hose elbow (pump-collector) GS-18/19 Ø 45 mm.
- Page 27 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS 06 WASH DISTRIBUTOR RL-30 (FOR UNITS AFTER DECEMBER 2016) Pos. Designation Part no. Complete wash arm L=500 mm. RL8040119 Lateral part manifold RL4035160 Hose clip 40-60 RL2501090 Hose piece Ø 48 mm. L=175 mm.
- Page 28 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS 07 WASH ARM RL-30 1 1 2 3 4 Pos. Designation Part no. O-ring 36x24x4 mm RL2510020 Lock ring RL4050120 Locking nut + o-ring 28x33x2 mm. RL4050119 O-ring 28x33x2 RL2514091 Wash arm complete L=500 mm.
- Page 29 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 08 WASHING PUMP RL-30 Pos. Designation Part no. Pump housing RL4032118 O-ring RL2516118 Nut M-6 l for pump shaft RL1541016 Impeller for pump 60 Hz. RL4042318 Seating ring / motor shaft seal...
- Page 30 Hose PVC 5x9 mm. blue RL1010202 Hose clip 9,5-10 mm. RL2501003 Air chamber RL4055001 Atmospheric Vacuum Breaker RL1009281 Rinse hose fitting RL1014019 Atmospheric Vacuum Breaker support RL5543187 Juntion piece RL1013101 Juntion “T” RL1019050 Raccord RL0834115 RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 31 Pos. Designation Part no. Boiler L= 360 mm. RL0502025 O-ring RL2514180 Heating element single phase 2,6-3,45KW. / 208-240V. RL2001402 Clamping plate RL5537005 Heating element cap RL1420090 Thermostat fixing RL0712001 Boiler with heating element RL1405119 RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 32 & REPLACEMENT PARTS ® 11 CONTROL PANEL RL-30 (FOR UNITS AFTER DECEMBER 2016) Pos. Designation Part no. Complete control panel RL-30 570x105 mm. RL1420556 Control panel RL-30 570x105 mm. RL0504643 Frontal panel embellish cover left side RL4032519 Insinger label RL3007030...
- Page 33 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 12 ELECTRICAL PANEL RL-30 2 3 4 Pos. Designation Part no. Herat terminal E-165113.16 RL2020015 Block 4 faston E-115191.03 RL2021002 Fuse holder block E-115622.22 + Fuse RL2021003 Contactor 230V. * LC1K0910M7 RL2008321...
- Page 34 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 13 MACHINE BACK VIEW RL-30 Pos. Designation Part no. Bag tank RL0501601 Rinse hose fitting 22x3/8 RL0845090 RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 35 PRT 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 14 DRAIN PUMP AND INLET WATER RL-30 Pos. Designation Part no. Feed relay base RL2054084 Clip for fixing relay RL2054085 Feed relay 230V. 50-60 Hz. RLX2A 12A. RL2054010 Hose clip 25-40 RL2501047...
- Page 36 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® 15 ELECTRICAL SYS RL-30 Pos. Designation Part no. Single phase electric installation 2026118 Single phase electric current input 2026119 RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 37 PRT 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 38 PART 6 ELECTRICAL SCHEMATICS ® & REPLACEMENT PARTS RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 39 PART 6 ELECTRICAL SCHEMATICS & REPLACEMENT PARTS ® RL-30 Undercounter December 2016 www.insingermachine.com 800-344-4802...
- Page 40 ® Insinger Machine Company 6245 State Road Philadelphia, PA 19135-2996 800.344.4802 Fax 215.624.6966 www.insingermachine.com Undercounter DOC RL-30 1.0 06 .insingermachine.com 800-344-4802...