Fuji Electric PXG5 Instruction Manual
Fuji Electric PXG5 Instruction Manual

Fuji Electric PXG5 Instruction Manual

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Instruction Manual
Model: PXG5/9
Fuji Electric Co., Ltd.
International Sales Div
Sales Group
Gate City Ohsaki, East Tower 11-2, Osaki 1-chome,
Shinagawa-ku, Tokyo 141-0032, Japan
http://www.fujielectric.com
Phone: 81-3-5435-7280, 7281 Fax: 81-3-5435-7425
http://www.fujielectric.com/products/instruments/
Thank you for purchasing the Fuji Digital temperature Controller.
Once you have confirmed that this is the product you ordered, please use it in accordance with the following instructions.
For detailed information on operating this equipment, please refer to the separate operations manual.
In addition, please keep this instruction manual within easy reach of the actual person using this equipment.
The contents of this manual are subject to change without notice.
This manual is complied with possible care for the purpose of accuracy, however, Fuji Electric
Systems shall not be held liable for any damages, including indirect damage,
caused by typographical errors, absence of information or use of information in this manual.
Confirming Specifications and Accessories
Before using the product, confirm that it matches
the type ordered.
(For model code, please refer to page 19.)
Confirm that all of the following accessories are
included.
Temperature Controller
Instruction Manual
Mounting Fixture
I/V Unit (250Ω Resistor)
Waterproof packing
Unit nameplate
Option
Name
Order No.
Terminal cover
ZZPPXR1-B230
PC loader
ZZPPXH1
*
TK4H4563
communication cable
Please Read First (Safety Warnings)
Please read this section thoroughly before using and observe the mentioned safety warnings
fully. Safety warnings are categorized as "Warning" or "Caution".

Warning

Mishandling may lead to death or serious injury.

Caution

Mishandling may cause injury to the user or property damage.
1
Warning
1-1
Limitations in Use
This product was developed, designed and manufactured on the premise that it would be used
for general machinery.
In particular, if this product is to be used for applications that require the utmost safety as
described below, please take into consideration of the safety of the entire system and the
machine by adopting such means as a fail-safe design, a redundancy design as well as the
conducting of periodical inspections.
Safety devices for the purpose of protecting the human body
Direct control of transportation equipment
Airplanes
Space equipment
Atomic equipment, etc
Please do not use this product for applications which directly involve human lives.
Micro Controller X
INP-TN1PXG5/9e-E
CAUTION
Related Information
Refer to the following reference materials for
details about the items described in this manual.
Document
Catalog
1 unit
Micro Controller (Model: PXG)
Operation Manual
1 copy
Micro Controller (Model: PXG)
2 pcs
Manual (MODBUS)
1 pc
The latest materials can also be downloaded at
1 pc
the following URL: http://www.fic-net.jp/eng
1 pc
1-2
This equipment is intended to be used under the following conditions.
Ambient temperature
Ambient humidity
Installation category
Pollution level
Between the temperature sensor and the location where the voltage reaches or generates
the values described below, secure clearance space and creepage distance as shown in
the table below.
If such space cannot be secured, the EN61010 safety compliance may become invalid.
Voltage used or generated
by any assemblies
Up to 50 Vrms or Vdc
Up to 100 Vrms or Vdc
Up to 150 Vrms or Vdc
Up to 300 Vrms or Vdc
Above 300 Vrms or Vdc
For the above, if voltage exceeds 50Vdc (called danger voltage), grounding and basic insulation
for all terminals of the equipment, and auxiliary insulation for digital outputs 1 to 3 is required,
Note that the insulation class for this equipment is as follows. Before installing, Please confirm
that the insulation class for equipment meets usage requirements.
Basic insulation (1500VAC)
Functional insulation (500VAC)
No insulation
Control output 1 (Relay contact)
Motorized valve OPEN output
Control output 2 (Relay contact)
Motorized valve CLOSE output
Digital Output 1 (Relay contact)
Reference
No.
Digital output 2 (Relay contact)
ECNO:1125
ECNO:1411
When the ninth digit in the
model code is J
INP-
TN514450-E
(Do1,2 are independent common) (Do1 to 3 shared common)
In cases where damage or problems with this equipment may lead to serious accidents,
install appropriate external protective circuits.
As this equipment does not have a power switch or fuses, install them separately as nec-
essary. Fuse should be wired between main power switch and this equipment. (Main
power switch: Bipolar breaker, fuse rating: 250V 1A)
For power supply wiring, use wire equal to 600V vinyl insulated wire or above.
To prevent damage and failure of the equipment, provide the rated power voltage.
To prevent shock and equipment failure, do not turn the power ON until all wiring is complete.
Before turning on power, confirm that clearance space has been secured to prevent shock
or fire.
Do not touch the terminal while the machine is on. Doing so risks shock or equipment errors.
Never disassemble, convert, modify or repair this equipment. Doing so risks abnormal
operation, shock or fire.
Output relay is the part has a limited life. When output relay contact comes to the end of
its life, it might remain on-state, or off-state. For safety, use a protective circuit outside.
1-3
When installing or removing the equipment, turn the power OFF. Otherwise, shock, oper-
ational errors or failures may be caused.
Periodic maintenance is recommended for continuous and safe use of this equipment.
Some parts installed on this equipment have a limited life and/or may deteriorate with age.
The warranty period for this unit (including accessories) is one year, if the product is used
properly.
2
2-1
Please avoid installing in the following locations.
Locations in which the ambient temperature falls outside the range of –10 to 50°C when
equipment is in use. (If the power supply is 200V AC, the recommended maximum ambi-
ent temperature is 45°C.)
Locations in which the ambient humidity falls outside the range of 45 to 90% RH when
equipment is in use.
Locations with rapid temperature changes, leading to dew condensation
Locations with corrosive gases (especially sulfide gas, ammonia, etc.) or flammable gases.
Locations with vibration or shock directly.
Locations in contact with water, oil, chemicals, steam or hot water.
(If the equipment gets wet, there is a risk of electric shock or fire, so have it inspected by
Fuji distributor.)
Locations with high concentrations of atmospheric dust, salt or iron particles.
Locations with large inductive interference, resulting in static electricity, magnetic fields or noise
Locations in direct sunlight.
Locations that build up heat from radiant heat sources, etc.
– 1 –

Installation and Wiring

-10 °C to 50 °C
90% RH or below (with no condensation)
II
2
Clearance Space (mm)
0.2
0.2
0.5
1.5
Please consult our distributor
Power
or
Control output 1 (SSR drive, current, voltage)
Control output 2 (SSR drive, current, voltage)
or
or Auxiliary analog output (Re-transmission output)
Digital output 1 to 3
(Relay contact)
When the ninth digit in the
model code is not J

Maintenance

Caution
Cautions when Installing
by IEC 1010-1
Creepage Space (mm)
1.2
hazardous
1.4
voltage
1.6
3.0
Internal circuit
Measurement input
Valve opening feedback input
Auxiliary analog input (remote SV)
Heater current detector input
or Transmitter power supply
Digital input 1 to 5
Digital output 4, 5
(Transistor output)
Communication (RS-485)

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Summary of Contents for Fuji Electric PXG5

  • Page 1 Functional insulation (500VAC) The contents of this manual are subject to change without notice. No insulation This manual is complied with possible care for the purpose of accuracy, however, Fuji Electric Internal circuit Power Systems shall not be held liable for any damages, including indirect damage, Measurement input caused by typographical errors, absence of information or use of information in this manual.
  • Page 2 Cautions when Attaching to the Panels Others • Please attach the PXG5/PXG9 with the included fixtures (2 pieces) to the top and bottom, • Please do not wipe the equipment with organic solvents such as alcohol or benzene, etc. and tighten with a screwdriver.
  • Page 3 Installation and Mounting External/Panel Cut Dimensions PXG9 PXG5 mounting fixture Mounting fixture (fastening torque 0.15 N•m) (fastening torque 0.15 N•m) 79.5 Panel thickness Panel thickness 1 to 8 mm 1 to 8 mm waterproof packing panel panel Waterproof packing 1-12...
  • Page 4: Table Of Contents

    Wiring Terminal Connection Diagram (100 to 240V AC, 24V AC/DC) ● Standard Type Communication function included RS485 RS485 communicator communicator – – Digital input RSV1 input CT input Digital input DI–COM – DI–COM RSV1 input – No communication function Digital input Digital input Digital input/output Digital input...
  • Page 5: Note

    Display and Operations Parameter Parameter name Function Setting range Remarks display symbol (FALT) " FALT" Error source Displays the Part names and functions display source of an error 0bit: PFB input underflow 1bit: PFB input overflow fixed at 0 DO1 Lamp 8bit : PV input underflow C2 Lamp DO2 Lamp...
  • Page 6 Setting Parameters Parameter List The following explains how to set the parameters. Press and hold the key in operation mode, or manual mode. The following explains each channel parameter. This switches you to the monitor mode Mv1. The list also shows the operational range of set values for parameters that are limited. •...
  • Page 7 Parameter Initial Parameter Initial Parameter name Function Setting range Remarks Parameter name Function Setting range Remarks display symbol value display symbol value. " " (db) Dead band Shifts the cooling -50 to 50% (Note4) " " (db7) Dead band 7 Sets the dead -50.0 to 50.0% (Note4)
  • Page 8 Parameter Initial Monitor (Ch5) Parameter name Function Setting range Remarks display symbol value " " (C1r) OUT1 range Sets the range 0-5 (0 to 5V) 0-10 (Note9) You can check the ramp soak progress, control output, heater current, remaining time, and of the control 1-5 (1 to 5V) (voltage...
  • Page 9 Parameter Parameter Initial Parameter Parameter Initial Function Setting range Remarks Function Setting range Remarks display symbol name value display symbol name value PrCS " " (di1) DI-1 function Sets the 0 (No function) (Note11) " " (PrCS) Control target Allows you to SRV1 (Servo control 1) PFb/ (Note16)
  • Page 10 ● Valve Control Functions Password Setup (Ch11) 6-11 Servo Control 1 Regulates the valve position according to [OPEN] and (Servo 1) [CLOSE] of the contact output. (page 11) Sets the password. Passwords can be set at three levels. Servo Control 2 Regulates the valve position according to [OPEN] and Initial (Servo 2)
  • Page 11 Self-tuning Control Auto-tuning Self-tuning Control is a control which automatically calculate the value of PID, under the condi- Run auto-tuning to set the PID parameter automatically. tion that the control target or set value (SV) changes. " " set value Behavior Function Self-tuning is especially effective for situations when a high level of control is not needed, but...
  • Page 12 Ramp Soak Function Setting the valve stroke time 7-10 The valve stroke time must be set to use servo control 1 or servo control 2. Automatically runs after setting the times for the SV changes. You can choose up to sixteen steps for the SV setting and seven types of ramp soak operation Display the PFB menu ("...
  • Page 13: Digital Output 8

    The following steps will explain how to set an example guaranty soak range with an upper limit PV start of 5°C and a lower limit of 3°C. Display the ramp soak menu (" PrG [h4 "). When the ramp soak starts (RUN), this function searches the first point where the measure- ment value (PV) and the program pattern match, and starts operation at that pooint.
  • Page 14 ● Conditional outputs J udgmen t conditio Function Name Behavior play Type Setting (DO1 to DO5) Function Conditional outputs During auto-tuning Delay start "47" Delay start(DO4) Enables delay start with the delay time = dLY4. Normal enable Delay start During standby "48"...
  • Page 15 This is called a delay function because there is a delay between the event and outputting to Setting re-transmission output function (Ex.) Alarm On Delay Display the setup menu (" SET [h 6 "). Function alarm Display the AO output function parameter (" ") and choose the PV.
  • Page 16 When you turn on the power while ramp SV is in effect, ramp SV will begin using the starting Display Parameter Function value of PV (PV start). SFo1 " " (SFo1) MV1 soft start Places a limit on MV1 output after power is turned on for a output set value time period set in SFTM.
  • Page 17 Holding the key down for about a second in PV/SV display or PV/MV display (only during 6. PID selection function manual mode) will run the assigned function.The standard factory default for the key is switchover between auto and manual modes. When switching the normal and reverse operation by using the PID selec- Point Refer to...
  • Page 18 Measurement Measurement Smallest input Output Setting Input type Input code range [°C] range [°F] increment °C DC voltage 0 to 5V DC -1999 to 9999 (Range where scaling is allowed) " " Sets the control output. (Only when the output is current or voltage.) 1 to 5V DC "...
  • Page 19 High/Low limit High/Low absolute alarm ALnh alarm ALnL 12-1 PXG5/9 Standard Model List High/Low deviation alarm ALnh Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes ALnL <Size of front WxH>...
  • Page 20: Open

    PXG5/9 Motorized Valve Control Model List 12-2 Specifications Digit Specifications 1 2 3 4 5 6 7 8 - 9 10 11 12 13 - 14 Notes <Size of front WxH> Power Supply 100 (-15%) to 240V AC (+10%), 50/60dHz, 24V DC/AC (±10%)

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