Related Manuals for FireBird System Range
Summary of Contents for FireBird System Range
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Page 1: User Instructions
O I L F I R E D B O I L E R S S y s t e m R a n g e I N S T A L L A T I O N C O M M I S S I O N I N G S E R V I C I N G &... -
Page 3: Table Of Contents
Riello burner illustration & parts Pluming parts illustration Pluming parts description Boiler parts illustration - System Range 50/70 - 70/90 Boiler parts description - System Range 50/70 - 70/90 Boiler parts illustration - System Range 90/120 - 120/150 Boiler parts description - System Range 90/120 - 120/150... -
Page 4: Introduction - P
FOREWORD INTRODUCTION This instruction manual is produced for the reference The Firebird System Boiler Range is based on the ‘S’ Range Boilers. All boilers in the range are designed and guidance of qualified installation engineers. EU and manufactured to meet all the latest European... -
Page 5: Health & Safety
HEALTH & SAFETY FUEL SPILLAGE INFORMATION Under the Consumer Protection Act 1987 and Switch off all electrical and other ignition Section 6 of the Health and Safety Act 1974, we are sources. required to provide information on substances Remove all contaminated clothing to safeguard hazardous to health. -
Page 6: Operating Instructions - P
( A Pipe Thermostat) is recommended. This is fitted as standard to Firebird System Boliers. A 4-core cable should be used in this case to supplying power to the unit. The fourth wire in the 4-core cable can be used to bring a seperate power supply to power the circulating pump, through the over run thermostate. - Page 7 OPERATING INSTRUCTIONS 2-C: Burner Lockout To reset when Lock-out light shows: Press glowing reset button on burner control box. Reset Button Inside Burner Box The boiler is factory fitted with a burner control box lockout safety feature which operates automatically if a fault occurs in the burners operation. Should this occur, the R R E E D D light on the front of the boiler control panel - See diagram on previous page - will illuminate and its cause must be investigated.
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Page 8: Installation - P
INSTALLATION 3-A: Standards & Regulations To ensure the highest standards of installation & safety, it is important that the boiler be installed in compliance with the following regulations where applicable. All CURRENT editions of the appropriate Building Regulations:- Part G & J England & Wales Part F, Section III Scotland Part L Northern Ireland Part J Republic of Ireland... - Page 9 Appliances Installation. Please ensure that the appliance is bolted to the floor for seismic restraint. Firebird recommend the use of Firebird coaxial flue systems to achieve room sealed operation. However, conventional flue systems are also suitable. The installation of this appliance and fuel source will require a building consent from your local council.
- Page 10 4. The Firebird low level concentric flue kit has been specifically designed for Firebird’s indoor boilers. The use of third party low level flue kits is not recommended and may affect its warranty. Allow a 25mmm clearance around...
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Page 11: Flue Systems - P
FLUE SYSTEMS 4-A: Important Notice Because of the improved efficiencies of boilers under E.U. Efficiency requirements and OFT A100 Standard, it is necessary to pay extra special attention to flues and chimneys. The improved efficiency figures achieved by modern oil boilers are attained by using more of the heat (higher temperatures) heretofore allowed into flues and chimneys. - Page 12 ILLUSTRATION CAREFULLY BEFORE PROCEEDING WITH INSTALLATION. • The Firebird low level concentric flue kit has been specifically designed for Firebird’s indoor boilers. The use of third party low level flue kits is not recommended and may affect its warranty. High level Balanced Flue,...
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Page 13: Installation Instructions
O ring on the inner flue pipe to ensure a positive seal. 4-C: Concentric Flue System 5” (125mm) O.D. Concentric flue Firebird S 70,000 - 90,000 and 120,000 btu’s Boilers. 6” (150mm) O.D. Concentric flue Firebird S 150,000 btu’s Boilers. - Page 14 FLUE SYSTEMS...
- Page 15 FLUE SYSTEMS...
- Page 16 FLUE SYSTEMS 4-D Balanced Flue Siting A. Below a gutter or sanitary pipework. B. Horizontal from opening, airbrick, window etc. C. Above ground or balcony level. D. Below eaves or balcony E. From an internal or external corner. F. From a terminal facing the terminal.
- Page 17 FLUE SYSTEMS Clearances advised by the British Standards for Open, and Balanced Flues fitted to Oil Fired Boilers Minimum distances to terminals in millimetres as measured from top of the chimney or the rim of a low level discharge opening Directly below an opening, air brick, window etc Horizontally to an opening, air brick, window etc Below a gutter, eaves or balcony with protection...
- Page 18 FLUE SYSTEMS 4-E Ventilation and Combustion Air 1. Conventional Flue Boilers An adequate supply of combustion and ventilation air is essential for efficient and safe boiler operation and the openings for this should be positioned to cause least possible draught, with no possibility of being accidentally blocked.
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Page 19: Electrical Supply
2. Balanced Flue Boilers The Firebird boiler may be set for Room-sealed balanced flue operation using a Firebird balanced flue kit and then does not draw combustion air from inside the room. It is drawn from outside direct to burner by airpipe supplied with boiler. -
Page 20: Oil Supply - P
OIL SUPPLY • This boiler burner is factory set to use 35-second Gas Oil 5-A Oil Storage Tank Siting Consult OFTEC Manual It is very unlikely that a fire should start from a domestic oil tank, however it does need to be protected from a fire which may originate in a building nearby. - Page 21 OIL SUPPLY 5-D Two Pipe Systems Where installations have the bottom of the tank below the oil burner pump a two pipe system is required. Ensure that valves and filters are not fitted in the return line as this must be unobstructed at all times. The oil burner pump should be set for two pipe operation as detailed in accompanying oil burner manufacturers manual, refer also to page seven of this manual - section 2E+F...
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Page 22: Commissioning - P
COMMISSIONING Commissioning must be carried out by a Note: OFTEC qualified service engineer. (U.K. Only) It should be noted that it is the responsibility of the installer to ensure that the boiler is properly commissioned. Failure to do so may invalidate the boiler guarantee and any extended warranty. -
Page 23: Servicing - P
SERVICING Servicing must be carried out by a Note: OFTEC qualified engineer. (U.K. Only) 7-A: Recommended Service Intervals 28 second oil Once annually 35 second oil Once annually Before carrying out a service it is recommended that the following is checked: A). -
Page 24: Fault Finding - P
FAULT FINDING... - Page 25 FAULT FINDING...
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Page 26: Technical Specification
TECHNICAL SPECIFICATION 9-A: Diagrams System Dimensions Front View. Side View. 50/70 - 70/90 840mm 505mm System 90 600mm 155mm 735mm 190mm 90/120 840mm 545mm Top View. Rear View. 600mm 155mm 735mm 220mm Pressure Vessel Sizes 50-70 10 Litres 70-90 12 Litres 90-120 14 Litres C.H. -
Page 27: Conventional Flue
TECHNICAL SPECIFICATION 9-B: Technical Specifications and Recommendations Heat Output 50-120,000 Btu/Hr Electricity Supply 230 v - Boiler~50 Hz To be fused at 5 amp System Pipe Connections (on boiler) Heating Flow 22 mm (28mm - 90-120,00 Btu/Hr) Heating Return 22 mm (28mm - 90-120,00 Btu/Hr) Mains Cold Water Boiler connection for filling loop 15 mm... - Page 28 9-C: RDB 2.2 Range Burner Settings (D). Variations in nozzle throughput, flue type & draught, oil viscosity etc. may give results differing from these laboratory performance figures. DIESEL SETTINGS for Firebird Boiler Range Using RDB 2.2 Burner Output Range Nozzle...
- Page 29 TECHNICAL SPECIFICATION 9-D&E: Riello Burner Specification Burner Description One stage kerosene and oil burner. In case of BF applications the intake air temperature must not be over 70C The burner meets protection level of IP 40, EN 60529. Burnerwith CE marking in conformity with EEC directives: EMC 89/336/EEC, Low Voltage 73/23/EEC, Machines 98/37/EEC and Efficiency 92/42/EEC.
- Page 30 TECHNICAL SPECIFICATION 9-D&E: Riello Burner Specification...
- Page 31 RIELLO BURNER START-UP CYCLE NOTE: Above information provided relevant to Riello RDB Burner. The Firebird ‘S’ Range has been tested and will operate equally efficiently using Ecoflam or Sterling Burners which may also be fitted as original equipment.
- Page 32 The guarantee on this product will be rendered void if damaged by power from a stand by i.e. (Generator.) electricity supply. Firebird Kitchen C, System C & Heat Pac C' Wiring Diagram SYSTEM WIRING DIAGRAM To Dual Temperature Control Thermostat...
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Page 33: Sealed System & Domestic Heating
System Oil Boiler PART 2 System Filling and Testing... - Page 34 DOMESTIC HEATING EALED EATING IRCUIT The system must comply with BS 7074 Part 1 and BS 5449 Part 1 with a maximum water temperature of 80˚C. * A manual reset overheat limit thermostat is located next to the temperature control dial on the electrical control panel (see page 10).
- Page 35 1.5 bar. The Firebird Boiler with a built in Expansion Vessel’s having an initial air charge pressure of 1 bar. If total water content of system is greater than the capibilities of the vessel supplied then an additional vessel will be required to be fitted to the return pipe as close as is practicable to the boiler.
- Page 36 DOMESTIC HEATING EXPANSION VESSEL AND SYSTEM REQUIREMENTS Safety Valve Setting 3 bar Initial System Pressure 0.5 bar 1.0 bar 1.5 bar Total Water Content of System TOTAL VESSEL VOLUME ** Litres Litres Litres Litres 11.7 10.9 15.6 10.4 13.6 19.5 12.5 ->[16.3]<- 23.4...
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Page 37: Heating Circuit
SYSTEM FILLING, TESTING AND MAKE-UP Heating Circuit This is the Radiator Heating System including boiler which is filled from mains supply via flex filling loop Part No. 4 (Page 38) within boiler to a pressure determined from system static head, expansion vessel size and system water volume.This flexible filling loop should be disconnected when boiler and system are filled and checked, See diagrams below. - Page 38 That expansion vessels are sized correctly. Special attention should be given to existing heating systems where a Firebird boiler has replaced an existing unit. Extra effort should be made to ensure that all original pipe work and radiators are repeatedly flushed.
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Page 39: Spare Parts - P
System Oil Boiler PART 3 Spare Parts... -
Page 40: Riello Rdb Burner Illustration & Parts
SPARE PARTS-BURNER 10-A Burner Parts Illustration Riello RDB Burner Riello RDB Burner Parts Code Spare Parts Description 3008512 Gasket 3006384 Flange 3002433 Cup-Shaped Head 3002447 Cup-Shaped Head 3007513 Electrode Assembly 3006552 Electrode Bracket 3008642 Nozzle Holder 3008878 Kit Seals 3008643 Collar 3008794 High Voltage Lead... - Page 41 SPARE PARTS-BURNER 10-B Burner Parts Illustration Riello Burner RDB 2.2 - (D)
- Page 42 SPARE PARTS-BOILER 10-C System Pluming Parts Illustration System Boiler (Elevation) System Boiler (Plan)
- Page 43 SPARE PARTS-BOILER 10-D System Pluming Parts Description ITEM COMPONENT 50-70 70-90 90-120 PART No. Automatic air vent FC 03010 Thermostat Pocket FC 03020 Filler Spring FC 03020a Locking Spring FC 03020b Safety Valve FC 03040 Filling loop isolating valve FC 03100 Filling loop hose Filling loop check valve Circulating Pump...
- Page 44 SPARE PARTS-BOILER 10-E Parts Illustration Firebird System Range 50/70 - 70/90...
- Page 45 SPARE PARTS-BOILER 10-F Parts Description Firebird System Range 50/70 - 70/90 ITEM COMPONENT PART No. per boiler Firebird System Range 50/70 White Cased Model Side Panel L H Side FC03118L Side Panel R H Side FC03118R Dual Stat IM TLSC 542764...
- Page 46 SPARE PARTS-BOILER 10-G Parts Illustration Firebird System Range 90/120 - 120/150 White Cased Model...
- Page 47 SPARE PARTS-BOILER 10-H Parts Description Firebird System Range 90/120 - 120/150 White Cased Model ITEM COMPONENT PART No. per boiler Firebird System Range 90/120 White Cased Model Side Panel L H Side FC03118L Side Panel R H Side FC03118R Dual Stat...
- Page 48 SPARE PARTS-BOILER 10-I Parts Illustration System Heat PAC 70 View Glass Assembly Flue Gas Analysis Point System Heat-Pac 70 10-I Parts Description ITEM COMPONENT PART No. per boiler Boiler HP70-L Base HP70-L-101 Left side HP70-L-102 Right side HP70-L-102 Front HP70-L-103 Back HP70-L-104 Back flue outlet...
- Page 49 SPARE PARTS-BOILER 10-J Parts Illustration System Heat PAC 70/90 View Glass Assembly Flue Gas Analysis Point Remove Second Row Of Baffles when output is at lower half of range System Heat-Pac 70/90 10-J Parts Description ITEM COMPONENT PART No. per boiler Front HP90-103 Base...
- Page 50 SPARE PARTS-BOILER 10-K Parts Illustration System Heat PAC 90/120 - 120/150 View Glass Assembly Remove Second Row Of Baffles when Flue Gas Analysis Point output is at lower half of range System Heat-Pac 90/120 System Heat-Pac 120/150 10-K Parts Description ITEM COMPONENT PART No.
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Page 51: Records & Reports - P
Commissioning Record This record should be carefully completed, remain in this manual and be left with householder. A copy should be kept on file by engineer INSTALLER/COMMISSIONING ENGINEER (In block capitals) ......................................................... DDRESS ..............................................................................................................OSTCODE .................................................... COMMISSIONING CHECK DETAILS OILER ODEL UTPUT... -
Page 52: Service Report
Service Report All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below. Engineer should advise householder. SERVICE SERVICE SERVICE SERVICE Ì... - Page 53 Service Report All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below. Engineer should advise householder. SERVICE SERVICE SERVICE SERVICE Ì...
- Page 54 NOTES...
- Page 55 IMPORTANT Please ensure that the appliance is commissioned and the installer or commissioning engineer fills in the commissioning check details below, which should then be promptly returned to nearest Firebird address. Central Heating New Zealand Ltd 11 Parkhouse Road, Sockburn, Christchurch. Tel: + 64 3357 1233 www.centralheating.co.nz...
- Page 56 + 64 3357 1233 www.centralheating.co.nz © Copyright applies to all FIREBIRD products. Our policy is one of continual development and we therefore reserve the right to change without prior notice the specification of our products at any time and be without obligation to make similar changes in products previously produced.
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