FireBird Enviromax Popular C20 Technical Manual

FireBird Enviromax Popular C20 Technical Manual

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ENVIROMAX
CONDENSING RANGE
TE CHN I CAL MA N UAL
For use with Kerosene 28 Sec. Oil
TECHNICAL MANUAL INCLUDES
❯❯ HOUSEHOLDER INSTRUCTIONS
❯❯ INSTALLER GUIDE
❯❯ COMMISSIONING
❯❯ SERVICING
❯❯ SPARE PARTS
Working towards a greener planet
This manual must remain with the householder on completion of installation
MLOB008

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Summary of Contents for FireBird Enviromax Popular C20

  • Page 1 ENVIROMAX CONDENSING RANGE TE CHN I CAL MA N UAL For use with Kerosene 28 Sec. Oil TECHNICAL MANUAL INCLUDES ❯❯ HOUSEHOLDER INSTRUCTIONS ❯❯ INSTALLER GUIDE ❯❯ COMMISSIONING ❯❯ SERVICING ❯❯ SPARE PARTS Working towards a greener planet This manual must remain with the householder on completion of installation MLOB008...
  • Page 3: Table Of Contents

    CONTENTS Firebird Enviromax Condensing Range PAGE Foreword / Introduction TERMS & CONDITIONS OF GUARANTEE HOUSEHOLDER INSTRUCTIONS Popular / Boilerhouse ........................... Kitchen ................................. System ................................... Heatpac ................................Burner Lockout ............................... Combi .................................. BOILER TECHNICAL DETAILS 3.1 POPULAR Boiler Technical Specifications .....................
  • Page 4 We would like to thank you for purchasing a high INTRODUCTION efficiency Firebird C Range Condensing domestic Firebird domestic oil fired condensing boilers are central heating oil fired boiler. This instruction highly efficient and are all independently certified manual is produced for the reference and to Sedbuk Band A.
  • Page 5: Terms & Conditions Of Guarantee

    5 years on the boiler shell and 2 years on burner and associated controls. • This will only apply if the boiler is commissioned by a Firebird approved engineer and is serviced annually thereafter.
  • Page 6: Popular Boilerhouse

    HOUSEHOLDER Firebird Enviromax Condensing Range POPULAR BOILERHOUSE KITCHEN/SYSTEM Enviromax Popular Boilerhouse Enviromax Kitchen, System and Utility Operating Procedure Operating Procedure (All outputs) (All outputs) Mains Supply Light * Burner Lock Out Light * Burner Plug Temperature Control High Limit re-set button...
  • Page 7 HOUSEHOLDER Firebird Enviromax Condensing Range HEATPAC/SYSTEMPAC/SLIMLINE Thermostat Control Enviromax Heatpac, Systempac figure 1 and Slimline Heatpac Operating Procedure (All outputs) Temperature Control Set at Max 80˚C Set at Mid 70˚C Set at Min 60˚C High Limit re-set button Burner Lockout...
  • Page 8 MAX. MIN. MID. DHW ON. On Indicator light. CH. On Indicator light. Burner Lock Out Indicator light. Knock Out For Firebird Twin Timer Kit. MIN. = 60˚C. High Limit Thermostat Indicator light. MAX. = 80˚C. SYSTEM PRESSURE GAUGE. MAX. MIN.
  • Page 9 HOUSEHOLDER Firebird Enviromax Condensing Range SLIMLINE COMBI MODEL COMBI C OPERATING PROCEDURE TO START THE BOILER FOLLOW THIS SEQUENCE: Enviromax Slimline Combi Operating Procedure I Turn on fuel supply. (All models) I Switch on power supply to boiler. Twin Timer Positions...
  • Page 10 HOUSEHOLDER Firebird Enviromax Condensing Range OPTIONAL TWIN TIMERS KIT PROGRAMMING SWITCHING TIMES Set all tappets between the on and off times required, FIREBIRD TWIN TIMER KIT. to the outer edge of the dial (see figure 1). E.g. to set on Central Heating Timer.
  • Page 11 Heatpac Grasslin Single Channel 24 hour Timer. The F1 Timer is used to time the central circuit only in the Firebird Slimline Combi Boiler. This means that the combi is switched on 24 hours a day having the domestic hot water is on stand by mode. The timer is simple to use and install.
  • Page 12: Domestic Hot Water

    HOUSEHOLDER Firebird Enviromax Condensing Range DOMESTIC HOT WATER DOMESTIC HOT WATER PRODUCTION OPERATION Domestic hot water production cycle commences Hot water is available on demand by turning on a hot once the timer has been set and switched on. If boiler tap.
  • Page 13 FIREBIRD COMBI C re-set thermostat, and will stay off until such time The Firebird Combi C is designed to give separate that it is re set. If this thermostat is activated, the control to both the domestic hot water and to the reason for activating must be resolved before central heating.
  • Page 14 3.1 - POPULAR BOILERHOUSE - TECHNICAL DETAILS Firebird Enviromax Condensing Range Firebird Enviromax Popular Boilerhouse C Range Dimensions (mm) Front View Side View Top View Flue Dimension for Low Level Balanced Flue Floor Model Output Weight kg Dimensions(mm) BURNER Kw/hr (incl.
  • Page 15 3.1 - POPULAR BOILERHOUSE - WIRING Firebird Enviromax Condensing Range ELECTRICAL SUPPLY The boiler and controls require 230V 1 phase 50Hz mains electric supply protected with a 5amp fuse. The guarantee on this product will be rendered void if damaged by power from a stand by electricity supply. i.e. (Generator.) THIS APPLIANCE MUST BE EARTHED.
  • Page 16 3.1 - POPULAR BOILERHOUSE - PARTS Firebird Enviromax Condensing Range 1. Frame 2. Cone 3. Float 4. Screw Cap 5. Connector ENVIROMAX POPULAR - Boilerhouse Models C20, C26,C35, C44, C58, C73 & C100 Description C20 / C26 / C35 C44 / C58...
  • Page 17 3.1 - POPULAR BOILERHOUSE BAFFLES Firebird Enviromax Condensing Range ENVIROMAX C20, C26 & C35 ENVIROMAX C44, C58, C73 & C100 8 No. C44 Gas Baffle. Part No. 211651. ENVIROMAX (E) RANGE BAFFLES. E20 Smoke Baffle R3.5 ... - Part No. 212022 E26 Smoke Baffle R4 ....
  • Page 18: Kitchen

    3.2 - KITCHEN Firebird Enviromax Condensing Range KITCHEN Firebird Enviromax C Model Technical Specification Front View Side View Rear View Top View Model Output Weight Dimensions(mm) Enviromax Kw/hr Kitchen Kitchen Kitchen Kitchen 1046 Kitchen 1046 Kitchen 1196 1024...
  • Page 19: Temperature Control

    3.2 - KITCHEN Firebird Enviromax Condensing Range KITCHEN Firebird Enviromax C Model Technical Specification Boiler Model C20/26 C44/58 Max Heat Output 20/26 44 / 58 Btu/h (‘000) 68/89 150 / 198 CONNECTIONS Heating Flow 1” Bsp. 1” Bsp. ” Bsp ”...
  • Page 20 Heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base. Ancillary controls may be provided for with terminal connections in the control panel. Firebird Enviromax Kitchen Wiring Diagram Use Heat Resistant Cable. Protect Supply with 5 Amp. Fuse.
  • Page 21 3.2 - KITCHEN - PARTS Firebird Enviromax Condensing Range ENVIROMAX KITCHEN - White Cased Models C20, C26, C35, C44, C58 & C73 Description C20/26/35 C44/58 Front Panel 111376 111762 111581 Front Panel Insulation 110937 111763 111593 Left Side Panel 111377...
  • Page 22 3.3 - COMBI Firebird Enviromax Condensing Range COMBI Firebird Enviromax C Range Dimensions (mm) Front View Side View Rear View Top View 1. Mains Feed Model Output Weight Dimensions(mm) 2. D.H.W. 3. 3 bar Safety Enviromax Kw/hr Valve Combi 4. C.H. Flow Combi 5.
  • Page 23: Technical Specification

    3.3 - COMBI Firebird Enviromax Condensing Range COMBI & SLIMLINE COMBI Firebird Enviromax Technical Specification ENVIROMAX Combi / Combipac Slimline Combi Boiler Model Max Heat Output 20/26 Btu/h (‘000) 68/89 CONNECTIONS Heating Flow 22 mm 22 mm 28 mm 22 mm...
  • Page 24 3.3 - COMBI - WIRING Firebird Enviromax Condensing Range N T1 T2 S3 B4...
  • Page 25 3.3 - COMBI - WIRING Firebird Enviromax Condensing Range N T1 L2 S3 B4 N T1 L2 S3 B4...
  • Page 26: Domestic Heating & Hot Water

    The pipe should be as short as possible and may need a tundish fitted in a The Firebird Combi C Boiler’s with built in protected position within the building. Expansion Vessels having an initial air charge pressure of 1 bar.
  • Page 27 3.3 - DOMESTIC HEATING & HOT WATER Firebird Enviromax Condensing Range EXAMPLE: using above table N.B. The second red zone is between 2 and 4 bar pressure. When the heating system is up to full If total water content of system is...
  • Page 28 Manual Filling The flow rate of water from individual taps may be The Firebird Combi C comes with this system built into affected by any of the following:- the appliance. It consists of a flexible hose connection...
  • Page 29 Special attention should be given to existing pressure vessel air charge is correct, then fill system heating systems where Firebird Combi C boiler has with water via filling system used. Turn off water replaced an existing unit. Extra effort should be...
  • Page 30 3.3 - COMBI - PARTS Firebird Enviromax Condensing Range ENVIROMAX COMBI - White Cased Models C20, C26 & C35 Description Front Pane l 111534 l 111534 l 111534 Front Panel Insulation 111743 111743 111743 Left Side Panel 111530 111530 111530...
  • Page 31 3.3 - SLIMLINE COMBI - PARTS Firebird Enviromax Condensing Range ENVIROMAX SLIMLINE COMBI - White Cased Models C20, C26 & C35 Description Front Panel 111534 111534 111534 Front Panel Insulation 111743 111743 111743 Left Side Panel 111530 111530 111530 Right Side Panel...
  • Page 32 Firebird Enviromax Condensing Range Combi PCB Panel. DHW ON. On Indicator light. CH. On Indicator light. Burner Lock Out Indicator light. Knock Out For Firebird Twin Timer Kit. MIN. = 60˚C. MAX. = 80˚C. High Limit Thermostat Indicator light. SYSTEM PRESSURE GAUGE.
  • Page 33 3.3 - COMBI - PLUMBING PARTS Firebird Enviromax Condensing Range ENVIROMAX COMBI - Plumbing Parts No. Description Part No. Order Code Central Heating Flow Isolating Valve 111326 ACCO22VAL 3 Bar Safety Valve 111330 ACCCOMSRV Central Heating Return Isolating Valve 111326...
  • Page 34: System

    3.4 - SYSTEM Firebird Enviromax Condensing Range Firebird Enviromax System C Model Dimensions (mm) Front View Side View Front View Side View Top View Top View System System C20 - C35 Model Output Weight Dimensions(mm) Enviromax Kw/hr System System System...
  • Page 35 Heat resisting cable must be used which can be routed into the boiler through the access provided on either side of the base. Ancillary controls may be provided for with terminal connections in the control panel. Firebird Enviromax System Wiring Diagram Use Heat Resistant Cable.
  • Page 36 3.4 - SYSTEM - PARTS Firebird Enviromax Condensing Range ENVIROMAX SYSTEM - White Cased Models C20, C26, C35 & C44 Description C20 / C26 / C35 Front Panel 111376 111787 Front Panel Insulation 110937 111788 Left Side Panel 111374 111786...
  • Page 37 3.4 - SYSTEM - PLUMBING PARTS Firebird Enviromax Condensing Range ENVIROMAX SYSTEM PLUMBING PARTS Description C20 / C26 / C35 C44 / C58 12ltr. Pressure Vessel ACC 012PVL ACC018PVL Expansion Vessel Hose ACCCOMHOS ACCCOMHOS Filling Loop 15mm Double Check Valve...
  • Page 38: Heatpac

    3.5 - HEATPAC Firebird Enviromax Condensing Range Firebird Enviromax Heatpac C Range Dimensions (mm) ø28 ø16 COMBI, SYSTEM & HEATPAC Model Output Weight Dimensions(mm) Enviromax Kw/hr Heatpac 713 622 808 179 540 176 432 134 271 79 45 ø46 70...
  • Page 39: Heatpac

    3.5 - HEATPAC Firebird Enviromax Condensing Range ENVIROMAX Combipac Systempac Heatpac / Slimline Heatpac Boiler Model C20/26 C20/26 C20/26 C44/58 Max Heat Output 20/26 20 / 26 20/26 44 / 58 Btu/h (‘000) 68/89 68 / 89 68/89 150 / 198...
  • Page 40 3.5 - HEATPAC - WIRING Firebird Enviromax Condensing Range ELECTRICAL SUPPLY The boiler and controls require 230V 1 phase 50Hz mains electric supply protected with a 5amp fuse. The guarantee on this product will be rendered void if damaged by power from a stand by electricity supply. i.e. (Generator.) A qualified electrician must carry out all electric wiring in accordance with current I.E.E Regulations and any local regulations...
  • Page 41 3.5 - HEATPAC / SYSTEMPAC / COMBIPAC PARTS Firebird Enviromax Condensing Range ENVIROMAX HEATPAC - Outdoor Models C20, C26, C35, C44, C58 & C73 Description C20/26/35 C44/58 Front Panel 211527 211754 211815 Control Panel 310453 311804 311819 Fixed Right Side...
  • Page 42 3.5 - SLIMLINE HEATPAC PARTS Firebird Enviromax Condensing Range ENVIROMAX SLIMLINE HEATPAC - Outdoor Models C20, C26 & C35 Description Front Panel 211604 211604 211604 Control Panel 311146 311146 311146 Fixed Right Side 211608 211608 211608 Fixed Left Side 211607...
  • Page 43: Standards & Regulations

    STANDARDS & REGULATIONS Firebird Enviromax Condensing Range STANDARDS & REGULATIONS In addition, the work must comply with OFTEC Installation Requirements for oil fired boilers To ensure the highest standards of installation & and oil storage tanks. safety, it is important that the boiler be installed in...
  • Page 44: Safety

    SAFETY Firebird Enviromax Condensing Range HEALTH & SAFETY INFORMATION FUEL SPILLAGE Under the Consumer Protection Act 1987 and Switch off all electrical and other ignition sources. Section 6 of the Health and Safety Act 1974, we are required to provide information on substances Remove all contaminated clothing to safeguard hazardous to health.
  • Page 45: Installation Guidelines

    “The flue terminal should be mounted so that it is • Firebird accepts no responsibility for failure of plastic separated from any combustible material forming a part of piping and fittings for what ever reason.
  • Page 46: Positioning The Boilers

    Sound levels must also be a consideration. Whilst Firebird Enviromax boilers are one of the quietest boilers on the market, some householders are particularly sensitive and the following points should be considered: 1.
  • Page 47: Condensate Disposal

    Door sealing membrane. Condense Drain Float Before switching on your Firebird condensing oil boiler check that: (1) The float & condense drain baffle are in place. (2) That the condense trap is primed. (3) The condense discharge pipe is a corrosion resistant pipe.
  • Page 48 SYSTEM NO. 2 - CONDENSATE PUMP IMPORTANT Firebird condensing boilers when in condensing mode extract more heat from the flue products and the resulting condensate which is mildly acidic needs to be drained from the boiler via a condensate pipe to the drainage system.
  • Page 49: Flue Regulations

    A heat protection shield should be fitted if the terminal is less than 850mm from a plastic or painted gutter or less than 450mm from painted eaves. FIREBIRD RECOMMENDS AS PER OFTEC RECOMMENDATIONS THAT THE FLUE SHOULD BE A MINIMUM DISTANCE OF 1 METRE FROM OPENINGS SO THAT IT DOES NOT CAUSE A NUISANCE AND PERMITS THE DISPERSAL OF COMBUSTION PRODUCTS.
  • Page 50 6.4 - FLUES REGULATIONS Firebird Enviromax Condensing Range Clearances advised by the BRITISH STANDARDS for Open Flues, Low Level Balanced Flues and Balanced Flues fitted to Oil Fired Boilers. THESE ARE ALSO THE BUILDING REGULATIONS FOR ENGLAND, WALES & SCOTLAND...
  • Page 51 Firebird Enviromax Condensing Range BALANCED FLUE BOILERS The Firebird boiler may be set for Room-sealed balanced flue operation using a Firebird condensing balanced flue kit. This kit does not draw combustion air from inside the room. It is drawn from outside direct to burner by airpipe supplied with boiler.
  • Page 52 6.4 - FLUES REGULATIONS Firebird Enviromax Condensing Range Ventilation and Combustion Air Conventional Flue Boilers An adequate supply of combustion and ventilation air is essential for efficient and safe boiler operation and the openings for this should be positioned to cause least possible draught, with no possibility of being accidentally blocked.
  • Page 53: Flue Systems

    Firebird Enviromax Condensing Range CONVENTIONAL FLUE SYSTEMS IMPORTANT The Firebird condensing boiler must not be installed with existing flue systems. A flue system suitable for wet flues must be used. If a flue system which is unsuitable is used it will invalidate the warranty.
  • Page 54: Flue Size

    6.5 - FLUE SYSTEMS - HEAT PAC Firebird Enviromax Condensing Range INSTALLATION INSTRUCTIONS SUPPLIED WITH ALL FLUE KITS HEAT PAC FLUE For Right Hand Flue option. 45˚ Terminal should be tilted Remove the two screws securing up to prevent condensate the flue, rotate flue and swap the droping from end of flue.
  • Page 55 6.5 - FLUE SYSTEMS Firebird Enviromax Condensing Range MULTI DIRECTIONAL BALANCED FLUE SYSTEMS FIREBIRD ENVIROMAX BALANCED FLUE SYSTEMS Vertical Balanced Flue Kit - Maximum flue length 6 metres C20 • 6 metres C26 • 6 metres C35 Overall length must take into account 45˚ bend = 500mm length High Level Balanced Flue Kit - Maximum flue length 6 metres 90˚...
  • Page 56: Oil Supply

    6.6 - OIL SUPPLY Firebird Enviromax Condensing Range OIL STORAGE TANK SITING FLEXIBLE OIL PIPE(S) Consult OFTEC Manuals A flexible burner oil hose is supplied with the boiler which must be wholly contained with in the appliance It is very unlikely that a fire should start from a case.
  • Page 57 6.6 - OIL SUPPLY Firebird Enviromax Condensing Range TWO PIPE SYSTEMS De-Aeration Optional Boiler Device Protective Housing Oil Tank Gauge Where installations have the bottom of the tank below Filter Fire ValveSensor Drain the oil burner pump a two pipe system is required.
  • Page 58: Burner

    Variations in nozzle throughput, flue type & draught, oil viscosity etc. may give results differing from these laboratory performance figures. These settings were carried out using a conventional flue. KEROSENE SETTINGS FOR FIREBIRD C BOILER RANGE USING RDB 2.2 & 4.2 BURNERS Output...
  • Page 59 BURNER Firebird Enviromax Condensing Range RIELLO BURNER SPECIFICATION HYDRAULIC SYSTEM WARNING • SINGLE PIPE The pump is designed to allow working with one pipe. Burner Description • TWO PIPE In order to obtain two pipe working it is necessary to unscrew the One stage kerosene burner.
  • Page 60 BURNER - FAULT FINDING Firebird Enviromax Condensing Range...
  • Page 61 BURNER - SPARE PARTS Firebird Enviromax Condensing Range KEROSENE - LIGHT OIL BURNERS RDB2.1 FIREBIRD 90/120K COD. 3514002 TYPE 740T3K RDB2.1 FIREBIRD 120/150K COD. 3514052 TYPE 741T5K RDB2.2 FIREBIRD C20 70K COD. 3514105 TYPE 744T1K RDB2.2 FIREBIRD C26 90K COD. 3514305 TYPE 744T3K RDB2.2 FIREBIRD C35...
  • Page 62 BURNER - SPARE PARTS Firebird Enviromax Condensing Range KEROSENE - LIGHT OIL BURNERS RDB3 FIREBIRD 150K 3748965 489 T50 COD. TYPE RDB4 FIREBIRD 200K 3748965 488 T50 COD. TYPE RDB4.2 FIREBIRD C58/200K 3748965 490 T61 COD. TYPE COD. DESCRIPTION COD.
  • Page 63: Burner Specifications

    Flue conditions may cause deviation from these figures. Firebird recommend that the flue gas analyser is set to light oils and that a smoke test is always carried out B) THE OIL TANK...
  • Page 64: Service Checklist

    SERVICING CHECK LIST Firebird Enviromax Condensing Range Service Checklist All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below. Combi Boilers may need more frequent service. Engineer should advise householder.
  • Page 65: Commissioning

    COMMISSIONING Firebird Enviromax Condensing Range Boiler Passport Golden Rules Failure to comply with the below requirements may invalidate all warranties TO THE HOUSEHOLDER: TO THE INSTALLER: 1) This appliance must be serviced annually in 1) The installer is responsible for completing this accordance with the appliance manufacturer’s...
  • Page 66: Please Note

    COMMISSIONING Firebird Enviromax Condensing Range It is recommended that commissioning is carried out by ATTENTION a competent and qualified service engineer. It should be noted that it is the responsibility of the installer to ensure that the boiler is properly commissioned.
  • Page 67 COMMISSIONING Firebird Enviromax Condensing Range If fitted, check that the time switch is ‘ON’ and NOTES that both room and boiler thermostats are calling for heat. Reconnect electrical supply and the boiler should start. If the burner lock-out activates, this suggests air in the pump.Wait a minute or so and...
  • Page 68 Int. Access Codes: Eg. N.I. +44 28 30888330 © Copyright applies to all FIREBIRD products. Our policy is one of continual development and we therefore reserve the right to change without prior notice the specification of our products at any time and be without obligation to...

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