FireBird Systempac 20-26kW Elco Manual

FireBird Systempac 20-26kW Elco Manual

Condensing boiler
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HEATING SOLUTIONS
condensing BoileR
T e c h n ic al M anual
Systempac
This manual must remain with the householder once installation is complete
ENVIRONMENT
INNOVA TION
TECHNOLOGY

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Summary of Contents for FireBird Systempac 20-26kW Elco

  • Page 1 HEATING SOLUTIONS condensing BoileR T e c h n ic al M anual Systempac This manual must remain with the householder once installation is complete ENVIRONMENT INNOVA TION TECHNOLOGY...
  • Page 3: Table Of Contents

    Contents Page Foreword & IntroduCtIon ................................. saFety .................................................. standards & regulatIons ................................... 3.1 Condensate Disposal ....................................... 3.2 Flue Regulations ........................................3.3 Flue Systems ............................................. 3.4 Ventilation & Combustion air Requirements ......................3.5 Fuel Supply ............................................systeMPaC CondensIng BoIler 4.1 end User Information .......................................
  • Page 4: Foreword & Introduction

    Our boilers and burners are supplied as matched units, tested and approved to OFTeC Standard OFS al00. Firebird Heating Solutions are full manufacturing members of OFTeC (Oil Firing Technical association) and are participating in its boiler testing and approvals programme to comply with OFS a100 and eC efficiency Directive.
  • Page 5: Safety

    saFety HealtH & saFety InForMatIon safety - conformity was demonstrated by meeting the following standards: The installer should be aware of his/her responsibilities under the current, local Health and Safety at Work act. The BS eN 60335-1: 2012 + a2: 2019: Household and Similar electrical appliances - Safety - Part 1: general Requirements interests of safety are best served if the boiler is installed and commissioned by a competent, qualified engineer.
  • Page 6: Standards & Regulations

    Installation. Please ensure that the appliance is bolted to the floor for seismic restraint. Firebird recommend the use of Firebird coaxial flue systems to achieve room sealed operation. However, conventional flue systems are also suitable. The installation of this appliance and fuel source will...
  • Page 7: Condensate Disposal

    3.1 InstallatIon - Condensate dIsPosal Firebird condensing boilers, when in condensing mode, extract more heat from the flue products and the resulting condensate which is mildly acidic, needs to be drained from the boiler via a condensate pipe to the drainage system.
  • Page 8 3.1 InstallatIon - Condensate dIsPosal 500mm Boiler Boiler Discharge Pipe Condensate Drain Sealed 75mm Condensate Drain Trap Gully Free Draining Soil Lime Stone Chippings Soak Away Boiler Washing Boiler Machine Stack Discharge Pipe Condensate Drain Condensate Drain 75mm Waste Pipe Condensate drain must have Gully Trap...
  • Page 9 3.1 InstallatIon - Condensate dIsPosal Condensate trap Fitting 1. Push washer into trap socket and screw trap onto boiler socket in the desired direction. Washer S/S trap 2. Push flexible pipe onto trap socket. 3. Final assembly.
  • Page 10: Flue Regulations

    3.2 standards & regulatIons - Flue regulatIons Flue terMInal sItIng The terminal should be positioned to avoid combustion products entering the building or accumulating in stagnant pockets around buildings. The terminal must be protected by a guard if it is less than 2 metres above ground level or in a position where any person has access to it (i.e.
  • Page 11 BalanCed Flue BoIlers The Firebird boiler may be set for room-sealed flue operation using a Firebird condensing balanced flue kit. This kit does not draw combustion air from inside the room. It is drawn from outside, direct to the burner by an air pipe supplied with the boiler.
  • Page 12 Please note that only Firebird flue kits should be used for flue installations.
  • Page 13: Flue Systems

    3.3 standards & regulatIons - Flue systeMs PLUME KIT LLATION PluMe kIt Condensing birdguard 80 mm 45˚ bend Wall bracket Extensions X=250mm / 500mm / 1000mm 80 mm 90˚ bend Condensing boiler less ue...
  • Page 14: Ventilation & Combustion Air Requirements

    3.4 standards & regulatIons - ventIlatIon & CoMBustIon aIr reQuIreMents IteMs to Be CHeCked In all Cases wHere a BoIler Is oF ConCern There are four checks that must always be made where a photocell has stopped a burner: 1. ensure that the gasket door is sealed correctly to the boiler. 2.
  • Page 15: Fuel Supply

    3.5 InstallatIon - Fuel suPPly dIesel storage tank sIttIng regulatIons & standards Consult OFTeC Manuals Please consult all local and regional regulations, relevant to water resources (control of pollution and oil It is unlikely that a fire will start at a diesel tank. However, storage) as well as OFTeC Book Three.
  • Page 16: End User Information

    4.1 systeMPaC - HouseHolder/end user InForMatIon Please consult with your installer regarding the operation of your boiler. this should include timer operation/room thermostat operation and any other additional operational features. the basic features of the control panel are outlined below. Minimum Medium Maximum...
  • Page 17: Installer Guidelines

    Burner Sound levels must also be a consideration. Whilst Firebird The burners is factory set for use with Diesel 35 Second gas condensing liquid fuel boilers are one of the quietest boilers Oil.
  • Page 18 4.2 systeMPaC CondensIng BoIler - Installer guIdelInes 36-44kw * a pressure gauge with a 0 to 4 bar range is fitted to the boiler control panel. This indicates water pressure in the boiler and system at time of reading. Pressure when Filling loop hose with valve cold should be bar minimum to 1.5 bar maximum.
  • Page 19 4.2 systeMPaC CondensIng BoIler - Installer guIdelInes Remember that air charge pressure must be equal in exaMPle: using above table both vessels (attached to the same system). In the above If total water content of system is - 150 litres example this is 1 bar.
  • Page 20 4.2 systeMPaC CondensIng BoIler - Installer guIdelInes wIrIng electrical supply the boiler and controls require a 230v 50Hz mains electric supply protected with a 5a fuse. this appliance must be earthed. a qualified electrician must carry out all electric wiring in accordance with current eTCI / IeT Regulations and any local regulations which may apply.
  • Page 21: Technical Details

    4.3 systeMPaC - teCHnICal detaIls teCHnICal detaIls SYSTEMPAC 20-26KW/26KW AND 26-35KW Front View Side View Rear View Base SYSTEMPAC 36-44kW Front View Side View Rear View Base Model - systempac - elco weight dimensions (mm) (output range) systempac 20-26kw systempac 26-35kw systempac 36-44kw 1074 dimensions (mm)
  • Page 22 4.3 systeMPaC - teCHnICal detaIls No. Qty Description 20-26kW - Elco 26-35kW - Elco 26kW - MHG Tube baffle BA110907 BA110907 BA110907 Tube baffle single BA110908 BA110908 BA110908 Smoke baffle BA212028 BA212122 BA212122 Door duroboard kit 314583 314583 314583 Filling Loop Hose ACC000FLH ACC000FLH ACC000FLH...
  • Page 23 4.3 systeMPaC - teCHnICal detaIls No. Qty Description 36-44kW - Elco Tube baffle BA111503 Tube baffle single BA111502 Smoke baffle BA211651 Door duroboard kit 315447 Door seal ACC044GRA Door duroboard ACC044GSK Filling Loop Hose ACC000FLH Flue gasket ACC044FRG Stat 3 pocket ACC003PKT Condensate trap ACC000TRP...
  • Page 24 4.3 systeMPaC - teCHnICal detaIls teCHnICal sPeCIFICatIon Heat Output 20-26/26 26-35 36-44 COnneCtiOns Heating Flow 22 mm dia. 28 mm dia. 1 ½” BSP Heating Return 1” BSP 1” BSP 1 ½” BSP Mains Cold Feed (Copper) 15 mm dia. 15 mm dia.
  • Page 25: Commissioning

    The householder should receive: u The appropriate class 1 flue must be used with a • A clear and concise demonstration of the boiler conventional flue installation. Contact Firebird if unsure. operation and any system controls. • This manual, the burner manufacturer’s manual Power supply: and any other instructions.
  • Page 26: Servicing

    Firebird products. Do not commence service until both the electrical and fuel supply to the boiler have been safely isolated. tHe dIesel tank Check for diesel leaks. Draw off any accumulated water and sludge from the tank by opening the drain valve.
  • Page 27 13.5% The above settings were carried out on a Firebird condensing boiler with 2 metres of vertical balanced flue. The ambient air was averaging around 20˚C. allowances should also be made for the viscosity of the oil and the tolerance of the nozzles.
  • Page 28: Terms & Conditions Of Warranty

    & CondItIons oF warranty Firebird products are designed and manufactured to give 8. Firebird and Hunt Heating will not accept any liability many years of trouble free service. in respect of any defect occurring to the product due to limescale build-up and or low return water The terms laid down in the warranty must be adhered to temperature.
  • Page 29: Service Record

    servICe reCord service record all Information recorded hereunder should also be included in the engineer’s own filed service reports. It is recommended that the boiler be serviced at least once a year and the details recorded below. The engineer should advise the end user. servICe servICe servICe...
  • Page 30: Commissioning Card

    CoMMIssIonIng Card the commissioning card below must be returned to Hunt Heating within 28 days of installation to validate the warranty. CoMMIssIonIng Card tear off here & return to the appropriate address END USER (In block capitals) INSTallER (In block capitals) Name Name ...........................
  • Page 32 Tel: +61 1300 001 800 www.huntheat.com.au © Copyright applies to all FIREBIRD products. Our policy is one of continual development and we therefore reserve the right to change without prior notice the specification of our products at any time and be without obligation to make similar changes in products previously produced.

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