FireBird P90 Technical Manual
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FireBird P90 Technical Manual

Condensing boiler
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CONDENSING BOILER

TECHNICAL MANUAL
MANUFACTURED BY:
FIREBIRD,
BALLYMAKEERA,
COUNTY CORK,
IRELAND.
READ AND SAVE THESE INSTRUCTIONS FOR REFERENCE.
For use with No. 2 Oil
Includes Homeowner Instructions
DISTRIBUTED BY:
QUINCY HYDRONIC TECHNOLOGY, INC.
3560 LAFAYETTE RD., BLDG 2, UNIT A
PORTSMOUTH, NH 03801
PHONE: 800-501-7697
FAX: 877-334-6401
REVISION 2. © 30 APRIL 2012

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Summary of Contents for FireBird P90

  • Page 1: Condensing Boiler

    CONDENSING BOILER TECHNICAL MANUAL For use with No. 2 Oil Includes Homeowner Instructions MANUFACTURED BY: DISTRIBUTED BY: FIREBIRD, QUINCY HYDRONIC TECHNOLOGY, INC. BALLYMAKEERA, 3560 LAFAYETTE RD., BLDG 2, UNIT A COUNTY CORK, PORTSMOUTH, NH 03801 IRELAND. PHONE: 800-501-7697 FAX: 877-334-6401 READ AND SAVE THESE INSTRUCTIONS FOR REFERENCE.

  • Page 3: Table Of Contents

    CONTENTS Firebird Condensing Boiler PAGE HOMEOWNER INSTRUCTIONS Foreword ..............................Popular ................................. Utility ..................................Burner Lockout ............................BOILER TECHNICAL DETAILS 2.1 Boiler Technical Specifications ..................... 2.2 Boiler Dimensions ........................... 2.3 Spare Parts ............................... STANDARDS & SAFETY NOTICES ................. INSTALLATION 4.1 Installation Guidelines ...........................

  • Page 4: Homeowner Instructions

    It should be noted that it is the responsibility of helps to reduce global warming. The incredible the Installer/Homeowner to ensure that the efficiency of the Firebird Condensing Boiler is due boiler is properly installed and commissioned. to the development of a single boiler unit with Failure to do so may invalidate the boiler two unique heat exchanger units.
  • Page 5 HOMEOWNER INSTRUCTIONS Firebird Condensing Boiler POPULAR BOILER UTILITY BOILER Popular Operating Procedure Utility Operating Procedure (All outputs) (All outputs) CONFIRM HEATING SYSTEM IS FILLED CONFIRM HEATING SYSTEM IS FILLED WITH WATER AND VALVES ARE OPEN WITH WATER AND VALVES ARE OPEN...
  • Page 6 HOMEOWNER INSTRUCTIONS Firebird Condensing Boiler BURNER LOCKOUT The boiler is factory fitted with a burner control box lockout safety feature which operates automatically if a fault occurs in the burners operation. Should this occur, the light on the front of the burner (see photo below or burner manual) will illuminate and its cause must be investigated.
  • Page 7 2.1 - BOILER - TECHNICAL DETAILS Firebird Condensing Boiler Boiler Model P90/U90 P120/U120 Max Heat Output BTU/HR 95,000 121,000 CONNECTIONS Heating Flow 1” NPT 1” NPT Heating Return 1” NPT 1” NPT Drain Off Cock 3/4” 3/4” Condense Drain Off Connection.

  • Page 8: Popular

    2.2 - BOILER - DIMENSIONS Firebird Condensing Boiler POPULAR Front View Side View Top View Model Output Weight lbs Dimensions (inches) Kw/hr (incl. Burner) Popular P90 95,000 17.4 19.75 Popular P120 121,000 17.4 19.75 Burner Depth = 10” UTILITY Front View...
  • Page 9 2.3 - POPULAR BOILER - PARTS Firebird Condensing Boiler 1. Frame 2. Cone 3. Float 4. Screw Cap 5. Connector POPULAR BOILER - Models P90 & P120 Description P90 & P120 Burner panel 211545 Right Side Panel 211542 Left Side Panel...
  • Page 10 2.3 - UTILITYBOILER - PARTS Firebird Condensing Boiler 1. Frame 2. Cone 3. Float 4. Screw Cap 5. Connector ENVIROMAX UTILITY - U90 & U120 Description U90 & U120 Front panel 212336 Left side panel 212343 Right side panel 212344...
  • Page 11 P90 Smoke Baffle R4 - Part No. 212028 P120 Smoke Baffle oblong - Part No. 212122 P90 & P120 Tube Baffle (1 Off) - Part No. 110908 P90 & P120 Tube Baffle (4 Off) - Part No. 110909 P90 & P120 Tube Baffle (4 Off) - Part No. 110907 P90 &...

  • Page 12: Standards & Safety Notices

    STANDARDS & SAFETY NOTICES Firebird Condensing Boiler IMPORTANT INFORMATION Please read this page carefully. • ALL BOILERS MUST BE INSTALLED IN ACCORDANCE WITH NATIONAL, STATE AND LOCAL PLUMBING, HEATING AND ELECTRICAL CODES AND ORDINANCES, AS WELL AS THE REGULATIONS OF THE SERVING ELECTRICAL, WATER AND GAS UTILITIES.

  • Page 13: First Aid

    HEATING SERVICE COMPANY, OR THE FIRE If fuel is splashed into eyes:- DEPARTMENT. * Wash out with running water for at least ten ONLY QUALIFIED, LICENSED SERVICE minutes and seek medical attention. CONTRACTORS SHOULD PERFORM WORK ON YOUR FIREBIRD BOILER.

  • Page 14: Installation Guidelines

    4.1 - INSTALLATION GUIDELINES Firebird Condensing Boiler Please note following important points before BURNER The burner is factory set for use with No. 2 Oil. commencing installation. Failure to do so will invalidate warranty ROOM SEALED BALANCED FLUES INSTALLATION & COMMISSIONING: Boilers must be installed, commissioned and serviced by “The flue pipe should be mounted so that it is separated...

  • Page 15: Positioning The Boilers

    The boiler must be installed on a level NON-COMBUSTIBLE FLOOR capable of supporting the weight of the boiler and its water contents. Sound levels must also be a consideration. Whilst Firebird boilers are amongst the quietest boilers on the market, some homeowners are particularly sensitive and the following points should be considered: 1.
  • Page 16 A heat protection shield should be fitted if the terminal is less than 36” from a plastic or painted gutter or less than 18” from painted eaves. FIREBIRD RECOMMENDS THAT THE FLUE SHOULD BE A MINIMUM DISTANCE OF 4 FT FROM OPENINGS SO THAT IT DOES NOT CAUSE A NUISANCE AND PERMITS THE DISPERSAL OF COMBUSTION PRODUCTS.
  • Page 17 4.3 - VENT REQUIREMENTS Firebird Condensing Boiler Recommended clearances for Open Flues, and Balanced Flues fitted to Oil Fired Boilers. Boundary Boundary Minimum distances to terminals in inches as measured from top of the chimney or the rim of a low level discharge opening.

  • Page 18: Vent Requirements

    Firebird Condensing Boiler BALANCED FLUE BOILERS The Firebird boiler may be set for room sealed balanced flue operation, using a Firebird condensing balanced flue kit. This kit does not draw combustion air from inside the room. It is drawn from outside direct to the burner by the airpipe supplied with the boiler.
  • Page 19 4.3 - VENT REQUIREMENTS Firebird Condensing Boiler Ventilation and Combustion Air Conventional Flue Boilers An adequate supply of combustion and ventilation air is essential for efficient and safe boiler operation and the openings for this should be positioned to cause least possible draught, with no possibility of being accidentally blocked.

  • Page 20: Vent Systems

    Firebird Condensing Boiler CONVENTIONAL FLUE SYSTEMS IMPORTANT The Firebird condensing boiler must not be installed with existing flue systems. A flue system suitable for wet flues must be used. If a flue system which is unsuitable is used, it will invalidate the warranty.
  • Page 21 4.3 - VENT SYSTEMS Firebird Condensing Boiler INSTALLATION INSTRUCTIONS SUPPLIED WITH ALL FLUE KITS CONDENSING BOILER CHIMNEY INSTALLATION A Polypropelene Chimney Liner Kit is perfect for retro-fit applications with an existing chimney. Max Flexible Liner Length 100’ Max Boiler Connection Pipe Equivalent Length15’...
  • Page 22 4.3 - VENT SYSTEMS Firebird Condensing Boiler BALANCED FLUE SYSTEMS BALANCED Flue Kit SALES CODE PRODUCT DESCRIPTION FB HLF005HHL 42 inch Balanced Flue Kit (Stainless Steel) (5 inch outer diameter) Balanced Flue Kit Contents: (8’ Equivalent Length) A Boiler Adapter B 39 inch length C 90°...

  • Page 23: Boiler Piping

    Boiler Piping Firebird’s trim accessories should be installed in the locations indicated in the diagram on page 5 of this manual. Metal Supply and Return piping can be installed into the upper and lower tappings on either side. Air elimination must be provided from an air scoop or air separator.

  • Page 24: Low Temperature Heating Systems

    LOW TEMPERATURE HEATING SYSTEMS Like many other condensing appliances the Firebird boiler will offer its highest efficiency when installed on a low temperature heating system. Ideally, return water temperatures should be kept below 140 degrees Fahrenheit to aid the condensing process.

  • Page 25: Wiring

    4.5 - UTILITY BOILER - WIRING Firebird Condensing Boiler ELECTRICAL SUPPLY The boiler and controls require 110V 1 phase 60Hz mains electric supply protected with a 15amp fuse. The guarantee on this product will be rendered void if the burner or controls are damaged by power from stand by electricity eg.
  • Page 26 4.5 - UTILITY BOILER - WIRING Firebird Condensing Boiler ELECTRICAL SUPPLY The boiler and controls require 110V 1 phase 60Hz mains electric supply protected with a 15amp fuse. The guarantee on this product will be rendered void if the burner or controls are damaged by power from stand by electricity eg.

  • Page 27: Condensate Disposal

    Door Sealing Membrane Condensate Drain Float Before switching on your Firebird condensing oil boiler check that: (1) The float & condensate drain baffle are in place. (2) That the condensate trap is primed. (3) The condensate discharge pipe is a corrosion resistant pipe.

  • Page 28: Burner

    THE SHADED IN LINES REPRESENT FACTORY SETTING The above settings were carried out on a Firebird Condensing Boiler with the specified venting. The ambient air was averaging around 70°F. Allowances should also be made for the viscosity of the oil and the tolerance of the nozzles.

  • Page 29: Commissioning

    NOTE: Special attention should be given to existing Check that boiler baffles are correctly heating systems where Firebird boiler has positioned. replaced an existing unit. Extra effort should be made to ensure that all original pipe Check the oil supply by disconnecting the oil work and radiators are repeatedly flushed.
  • Page 30 COMMISSIONING Firebird Condensing Boiler Check that both room thermostats and boiler SERVICE PERSON aquastats are calling for heat. DO NOT START BURNER UNLESS ALL Name: CLEANOUTS ARE SECURED IN PLACE Company: Reconnect electrical supply and the boiler Phone: should start after the oil heater has reached temperature.

  • Page 31: Servicing

    Flue conditions may cause deviation from these figures. Firebird recommend that the flue gas analyser is set to light oils and that a smoke test is always carried out B) THE OIL TANK before using the analyser.

  • Page 32: Service Checklist

    SERVICING CHECK LIST Firebird Condensing Boiler Service Checklist All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below.
  • Page 33 SERVICING CHECK LIST Firebird Condensing Boiler Service Checklist All Information recorded hereunder should also be included in Engineers own filed service reports. It is recommended that the boiler be serviced, at least once a year, and the details recorded below.
  • Page 34 NOTES Firebird Condensing Boiler NOTES NOTES...

  • Page 35: Warranty Registration

    QHT Inc. at the address below. This warranty gives you specific legal rights, and you may have other 2. That the boiler is serviced annually in accordance with Firebird’s rights that vary from state to state. procedures 3.

This manual is also suitable for:

U90P120U120

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