Restrictor Troubleshooting / Installation After Termination Completion; Conversion Kit Instructions - kozy heat DULUTH 55801 Installation And Operation Manual

CONVERSION KIT INSTRUCTIONS

#OCK-S42A NAT GAS CONVERSION KIT
WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and
all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not
followed exactly, a fire, explosion or production of carbon monoxide may result, causing property damage, personal injury
or loss of life. The qualified service agency is responsible for proper installation of this kit. The installation is not proper and
complete until operation of the converted appliance is checked as specified in the instructions supplied with the kit. Refer to
appliance owner's manual or product data plate for proper inlet and manifold pressure adjustments and orifice sizing.
IMPORTANT: For high altitude installations, consult local gas distributor or authority having jurisdiction for proper rating methods.
This kit includes:
(1) Valve Conversion Instructions
(1) Burner Orifice #42 NAT / #54 LP
WARNING: SHUT OFF GAS SUPPLY BEFORE DISCONNECTING ANY ELECTRICAL POWER.
PREPARE FIREPLACE:
1. Turn fireplace off by pushing in and turning gas control knob clockwise to OFF position.
2. Remove cast door assembly, glass frame assembly*, logs*, and burner assembly* from fireplace.
CONVERT PILOT ASSEMBLY:
Follow instructions as outlined in the pilot conversion instructions included with this kit.
REPLACE BURNER ORIFICE:
Remove existing orifice cap and replace with orifice cap included with kit, making sure to tighten cap securely.
CONVERT HI/LO REGULATOR ON GAS VALVE:
Follow instructions included with kit to convert gas valve.
COMPLETE THE CONVERSION:
1. Adjust burner venturi by loosening screw, adusting cap and retightening screw*.
CORRECT SETTINGS: NAT: 1/4" (6mm) open / LP: 5/8" (16mm) open
2. Re-install burner assembly into fireplace, checking to ensure burner venturi is properly seated over burner orifice*.
3. Re-install log plates*.
4. Re-install logs*.
5. Light pilot and turn burner on*.
6. Check for leaks at all connections, whether field or factory made.
7. Test both inlet and manifold pressures*.
8. Visually check pilot flame. Flame should envelope top of thermocouple and thermopile 3/8" (10 mm) to 1/2" (13 mm), and extend
onto burner far enough for proper ignition.
To Adjust pilot: Remove pilot adjustment screw from gas valve. Turn inner pilot adjustment screw clockwise to decrease or
counter-clockwise to increase pilot flame. Re-install pilot adjustment screw cover and tighten.
9. Turn burner and pilot off.
10. Affix Gas sticker over existing label on metal tag.
11. Re-install glass frame assembly and cast door assembly*.
12. Verify proper ignition and operation of fireplace.
13. Complete and affix „Gas Conversion‟ label close to gas valve.
* REFER TO FIREPLACE INSTALLATION MANUAL IF NECESSARY.
/ #OCK-S54A LP GAS CONVERSION KIT
(1) Gas Pilot Injector
(1) Gas Label
PAGE 29
(1) Gas Conversion Label
(1) Pilot Conversion Instructions