Table Of Contents - Arctic Cat 2014 400 ATV Service Manual

General Information........................................................... 2
General Specifications............................................................ 2
Torque Specifications ............................................................. 3
Torque Conversions (ft-lb/N-m)............................................... 4
Break-In Procedure ................................................................ 4
Gasoline - Oil - Lubricant........................................................ 4
Genuine Parts......................................................................... 5
Preparation For Storage ......................................................... 5
Preparation After Storage ....................................................... 6
Periodic Maintenance ........................................................ 7
Periodic Maintenance Chart ................................................... 7
Lubrication Points ................................................................... 8
Air Filter .................................................................................. 8
Valve/Tappet Clearance.......................................................... 9
Testing Engine Compression................................................ 10
Spark Plug ............................................................................ 10
Muffler/Spark Arrester .......................................................... 11
Adjusting Throttle Cable ....................................................... 11
Adjusting Engine RPM (Idle) ................................................ 12
Engine/Transmission Oil - Filter ........................................... 12
Front Differential/Rear Drive Lubricant ................................. 13
Tires...................................................................................... 13
Driveshaft/Coupling .............................................................. 14
Nuts/Bolts/Cap Screws ......................................................... 14
Ignition Timing ...................................................................... 14
Lights .................................................................................... 14
Shift Lever............................................................................. 16
Frame/Welds/Racks.............................................................. 16
Hydraulic Brake Systems...................................................... 16
Burnishing Brake Pads ......................................................... 18
Checking/Replacing V-Belt .................................................. 18
Steering/Frame/Controls ................................................. 21
Front Body Panel/Fender...................................................... 21
Rear Body Panel/Rack ......................................................... 22
Steering Post/Tie Rods......................................................... 24
LCD Gauge........................................................................... 25
Handlebar Grip ..................................................................... 26
Throttle Control..................................................................... 26
Steering Knuckles................................................................. 27
Measuring/Adjusting Toe-Out ............................................... 29
Front Rack ............................................................................ 29
Front Bumper Assembly ....................................................... 30
Exhaust System.................................................................... 30
Seat ...................................................................................... 30
Troubleshooting .................................................................... 30
Engine/Transmission....................................................... 32
Troubleshooting .................................................................... 33
Removing Engine/Transmission ........................................... 36
Top-Side Components .......................................................... 38
Removing Top-Side Components ......................................... 38
Servicing Top-Side Components .......................................... 41
Installing Top-Side Components ........................................... 48
Left-Side Components.......................................................... 52
Removing Left-Side Components......................................... 52
Servicing Left-Side Components .......................................... 54
Installing Left-Side Components........................................... 56
Right-Side Components ....................................................... 57
Removing Right-Side Components ...................................... 57
TABLE OF CONENTS
Servicing Right-Side Components ........................................60
Installing Right-Side Components.........................................61
Center Crankcase Components............................................64
Separating Crankcase Halves...............................................64
Disassembling Crankcase Half .............................................65
Servicing Center Crankcase Components ............................66
Assembling Crankcase Half ..................................................71
Joining Crankcase Halves.....................................................73
Installing Engine/Transmission..............................................74
Fuel/Lubrication/Cooling ................................................ 77
Electric Choke .......................................................................77
Carburetor .............................................................................78
Throttle Cable Free-Play .......................................................83
Engine RPM (Idle).................................................................83
Gas Tank ...............................................................................84
Oil Filter/Oil Pump .................................................................86
Testing Oil Pump Pressure....................................................86
Oil Cooler ..............................................................................87
Troubleshooting .....................................................................87
Electrical System ............................................................. 88
Electrical Connections...........................................................88
Battery...................................................................................88
RPM Limiter ..........................................................................89
Testing Electrical Components..............................................89
Accessory Receptacle/Connector .........................................89
Brakelight Switch (Pressure) .................................................89
Oil Temperature and Cooling Fan Switches ..........................90
Fan Motor ..............................................................................90
Fuse Block/Power Distribution Module..................................91
Ignition Coil ...........................................................................92
Speed Sensor .......................................................................92
Ignition Switch .......................................................................93
Handlebar Control Switches..................................................94
Gear Position Switch .............................................................94
Stator Coil .............................................................................94
Starter Relay .........................................................................95
Starter Motor .........................................................................95
CDI Unit.................................................................................96
Regulator/Rectifier ................................................................96
Lights.....................................................................................96
Ignition Timing .......................................................................98
Troubleshooting .....................................................................98
Drive System .................................................................. 100
Front Differential..................................................................100
Drive Axles ..........................................................................109
Rear Gear Case ..................................................................111
Hub......................................................................................111
Hand Brake Lever/Master Cylinder Assembly.....................112
Hydraulic Brake Caliper.......................................................113
Troubleshooting Drive System.............................................116
Troubleshooting Brake System............................................116
Suspension .................................................................... 117
Shock Absorbers.................................................................117
Front A-Arms.......................................................................117
Rear A-Arms .......................................................................118
Wheels and Tires ................................................................119
Troubleshooting ...................................................................120
1