Page 1 CSAT-5060 C-Band Satellite Transceivers Installation and Operation Manual Part Number MN CSAT5060 Revision 1 IMPORTANT NOTE: The information contained in this document supersedes all previously published information regarding this product. This manual is subject to change without prior notice.
Page 3 Installation and Operation Manual Part Number MN CSAT5060 .IOM Revision 1 October 10, 2008 Copyright © 2008 Comtech EF Data. All rights reserved. Printed in the USA. Comtech EF Data, 2114 West 7th Street, Tempe, Arizona 85281 USA, 480.333.2200, FAX: 480.333.2161...
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Page 5: Table Of Contents
CSAT-5060 C-Band Satellite Transceivers Revision 1 Table of Contents MN/CSAT5060.IOM Table of Contents TABLE OF CONTENTS ......................III TABLES ............................ VIII FIGURES ..........................VIII PREFACE ..........................XV Customer Support ............................. xv About this Manual ........................... xvi Reporting Comments or Suggestions Concerning this Manual ............. xvi ...
Page 6: Table Of Contents
CSAT-5060 C-Band Satellite Transceivers Revision 1 Table of Contents MN/CSAT5060.IOM 2.1 Dimensional Envelope ........................2-1 2.2 Specifications ............................2-7 CHAPTER 3. CONNECTOR PINOUTS ................. 3–1 3.1 Pin-outs .............................. 3–1 3.1.1 Connector J3: AC Power, Mains, 100 to 125 VAC, or 205 to 240 VAC........3–1 ...
Page 7 CSAT-5060 C-Band Satellite Transceivers Revision 1 Table of Contents MN/CSAT5060.IOM 5.1.2 Mechanical Interface ........................5–5 5.2 RSU-5060 Operation ......................... 5–6 5.2.1 RS-485 Interface .......................... 5–7 5.2.2 RED AUTO/MANUAL Signal ....................5–7 5.2.3 SWITCH CMD Signal ......................... 5–8 5.2.4 REDUNDANCY A/B Signals ..................... 5–8 ...
Page 8 9.1.1 Function Description ........................9–2 9.1.2 Prime Power Level ........................9–2 9.1.3 Physical Dimensions ........................9–2 9.2 9.2 Specifications .......................... 9–3 APPENDIX A. CSAT-5060 5 TO 25 WATT INSTALLATION ..........A–1 A.1 Unpacking and Inspection ......................A–1 A.1.1 Man-Power ..........................A–1 ...
Page 9 Assemble Waveguide Switch, AS/0462 ....................B–17 B.5.2.2 Assemble Redundant Configuration ....................B–18 B.6 Cable Installation .......................... B–22 APPENDIX C. CSAT-5060 100W OR 125W INSTALLATION ..........C–1 C.1 Unpacking and Inspection ......................C–1 C.2 Man-Power ............................C–1 C.3 Tools Required ..........................C–2 ...
Page 10 CSAT-5060 C-Band Satellite Transceivers Revision 1 Table of Contents MN/CSAT5060.IOM C.4 Single -Thread Configuration ......................C–2 C.4.1 Mounting Kits ..........................C–2 C.4.2 Single-Thread Installation ......................C–5 C.4.3 Cable Installation ........................C–8 C.5 Redundancy Configuration ......................C–9 C.5.1 Mounting Kit ..........................C–9 ...
Page 11: Table Of Contents Mn/Csat5060.Iom
CSAT-5060 C-Band Satellite Transceivers Revision 1 Table of Contents MN/CSAT5060.IOM FIGURE 8‐4. SWITCH PORT LOCATIONS ........................ 8 –5 FIGURE 8‐5. INSTALLATION OF SINGLE‐THREAD LNA .................... 8 –6 FIGURE 8‐6. INSTALLATION OF THE REDUNDANT LNA ASSEMBLY. ................ 8 –7 FIGURE 9‐1. J8 CONNECTOR FOR EXTERNAL AMPLIFIER COMMUNICATION ............ 9 –6 FIGURE A‐1. UNIVERSAL POLE MOUNTING KIT, AS/0414 .................. A–3 FIGURE A‐2. SINGLE‐THREAD BRACKET, AS/0608 .................... A–4 FIGURE A‐3. SINGLE‐ THREAD INSTALLATION ...................... A–5 FIGURE A‐4. PREPARING THE POLE BRACKET ...................... A–5 FIGURE A‐5. INSTALLING THE POLE BRACKET WITH CSAT MOUNTING PLATE. ............ A–6 FIGURE A‐6. CSAT SINGLE‐THREAD BRACKET WITH HARDWARE ................ A–7 FIGURE A‐7. INSTALL CSAT SINGLE‐THREAD BRACKET ..................... A–7 FIGURE A‐8. MOUNT CSAT UNIT .......................... A–7 FIGURE A‐9. CABLE CONNECTIONS .......................... A–8 ...
Page 12 CSAT-5060 C-Band Satellite Transceivers Revision 1 Table of Contents MN/CSAT5060.IOM FIGURE C‐1 UNIVERSAL POLE MOUNTING KIT, AS/0414 ..................C–3 FIGURE C‐2. CSAT MOUNTING BRACKETS, AS/0415 ....................C–4 FIGURE C‐3. LOOKING DOWN ...........................C–5 FIGURE C‐4. INSTALLING THE POLE BRACKET ......................C–5 FIGURE C‐5. CSAT SINGLE‐THREAD BRACKET WITH HARDWARE ................C–7 FIGURE C‐6. INSTALL CSAT 100 OR 125 WATT UNIT ....................C–7 FIGURE C‐7. CABLE CONNECTIONS ...........................C–8 FIGURE C‐8. TX SWITCH MOUNTING KIT, AS/0479 .................... C–10 FIGURE C‐9. CABLE KIT ............................ C–11 FIGURE C‐10. WAVEGUIDE KIT, CPR137G, AS/0460 .................... C–12 FIGURE C‐11. WAVEGUIDE SWITCH, TX 1:1, AS/0478 ................... C–13 FIGURE C‐12. REMOTE SWITCH BOX ASSEMBLY, AS/0490 .................. C–14 FIGURE C‐13. REDUNDANT CONFIGURATION ....................... C–15 FIGURE C‐14. SWITCH PORT LOCATIONS ........................ C–16 FIGURE C‐15. ASSEMBLE WAVEGUIDE SWITCH, AS/0478 .................. C–16 FIGURE C‐16. PIPE BLOCKS ............................. C–17 ...
Page 13: Preface
480.333.2200 (Main Comtech EF Data Number) 480.333.4357 (Customer Support Desk) 480.333.2161 FAX To return a Comtech EF Data product (in-warranty and out-of-warranty) for repair or replacement: • Contact the Comtech EF Data Customer Support Department. Be prepared to supply the Customer Support representative with the model number, serial number, and a description of the problem.
Page 14: About This Manual
Revision 1 About this Manual This manual describes the installation and operation for the Comtech EF Data CSAT-5060 C- Band Transceiver. This is a technical document intended for earth station engineers, technicians, and operators responsible for the operation and maintenance of the CSAT-5060 C-Band Transceiver.
Page 15: Safety Compliance
CSAT-5060 C-Band Transceiver MN/CSAT5060.IOM Preface Revision 1 Safety Compliance EN 60950 Applicable testing is routinely performed as a condition of manufacturing on all units to ensure compliance with safety requirements of EN60950.This equipment meets the Safety of Information Technology Equipment specification as defined in EN60950.
Page 16: Installation Guidelines Regarding Power Line Quality
However, if the installation will be in an area with a high probability of lightning strikes, Comtech EF Data recommends the installation of surge suppression on the RF and IF cables. One source of these suppressors is PolyPhaser (www.polyphaser.com) For further information, contact Comtech EF Data, Customer Support Department.
Page 17: Warranty Policy
Comtech EF Data Corporation, would affect the reliability or detracts from the performance of any part of the product, or is damaged as the result of use in a way or with equipment that had not been previously approved by Comtech EF Data Corporation.
Page 18: Exclusive Remedies
The buyer shall pass on to any purchaser, lessee, or other user of Comtech EF Data Corporation’s products, the aforementioned warranty, and shall indemnify and hold harmless Comtech EF Data...
Page 19: Chapter 1. Introduction
Chapter 1. INTRODUCTION 1.1 D ESCRIPTION The CSAT5060, otherwise referred to as, ‘the CSAT” is designed for use in communication systems, or in satellite uplink data systems, for the reception of SCPC/MCPC, DAMA, and TDMA communication signals. It also can be used in communications system applications with full transponder HDTV and analog TV.
Page 20 C-Band Transceiver Revision 1 Introduction MN/CSAT5060.IOM CSAT-5060 5 to 25 W P (6 to 32 W P C-Band Transceiver CSAT-5060 50 W P (63 W P C-Band Transceiver CSAT-5060 100 and 125 W P (125 and 150 W P C-Band Transceiver...
Page 21: Theory Of Operation
All configuration control, status retrieval and unit adjustments are available as ASCII commands through this interface. Comtech EF Data transceivers are designed to operate continuously at an ambient temperature of -40°C, with the unit temperature at approximately -25°C.
Page 22: Rf Signal Conversion
C-Band Transceiver Revision 1 Introduction MN/CSAT5060.IOM 1.3 RF S IGNAL ONVERSION 1.3.1 D OWNCONVERTER The RF input to the Downconverter is in the 3400 to 4200 MHz frequency range at a typical level of -45 dBm. The input signal is mixed down to the 1110 MHz IF in the first conversion mixer. High side LO injection is used for this mixing process.
Page 23: Upconverter
C-Band Transceiver Revision 1 Introduction MN/CSAT5060.IOM 1.3.2 U PCONVERTER The RF input to the Upconverter is at 70 ± 18 MHz at a typical level of -35 dBm which would provide an output power back-off of 8 dB. In operation, the input signal is mixed up to the 1250 MHz IF in the first conversion mixer operating at a fixed frequency with low side LO injection at 1180 MHz provided by the Upconverter IFLO.
Page 24: Monitor & Control
C-Band Transceiver Revision 1 Introduction MN/CSAT5060.IOM 1.4 M & C ONITOR ONTROL The Monitor & Control (M&C) unit is designed to monitor the functions of the transceiver, and provide the control for remote command inputs to the Up and Down converter sections. It controls the attenuator settings, the frequency settings, and it monitors the alarm system and logs any alarms that might occur.
Page 25: Chapter 2. Specifications
Information in this document may differ from that published in other Comtech EF Data IMPORTANT documents. Refer to the website or contact Customer Service for the...
Page 26: Figure 2-1. Csat5060 25-Watt Dimensional Envelope
C-Band Transceiver Revision 1 Specification MN/CSAT5060.IOM Figure 2-1. CSAT5060 25-Watt Dimensional Envelope...
Page 27: Figure 2-2. Csat5060 50-Watt Dimensional Envelope
C-Band Transceiver Revision 1 Specification MN/CSAT5060.IOM 9 11/16 8.14 5.38 22 3/16 22 13/16 18.60 6.47 5.47 9.75 IF IN IF OUT COMM EXTE RNAL POWER REF IN Figure 2-2. CSAT5060 50-Watt Dimensional Envelope...
Page 28: Figure 2-3 Csat5060-100 Or 125W Dimensional Envelope
C-Band Transceiver Revision 1 Specification MN/CSAT5060.IOM Figure 2-3 CSAT5060-100 or 125W Dimensional Envelope...
Page 29: Figure 2-4 Remote Switch Dimensional Drawing
C-Band Transceiver Revision 1 Specification MN/CSAT5060.IOM Figure 2-4 Remote Switch Dimensional Drawing...
Page 30 C-Band Transceiver Revision 1 Specification MN/CSAT5060.IOM Notes:...
Page 31: Specifications
C-Band Transceiver Revision 1 Specification MN/CSAT5060.IOM PECIFICATIONS Transmit Receive Frequency 5845 to 6425 MHz Standard Frequency RF 3625 to 4200 Mhz 6425 to 6725 MHz (Optional Extended) 3400 to 4200 MHz (Optional) 5850 to 6650 MHz (Optional Wide) 5845 to 6725 MHz (Optional Super Wide) 70 MHz ±...
Page 32 C-Band Transceiver Revision 1 Specification MN/CSAT5060.IOM Conversion Monitor & Control Conversion Dual, no spectral inversion Methods Both RS-485 and RS-232 Serial Interface Handheld controller, optional Frequency 1.0 and 2.5 MHz automatic Commands Set TX/RX frequency Step Size Set TX/RX attenuation Report TX output power Mute TX Report internal temperature...
Page 33: Chapter 3. Connector Pinouts
Chapter 3. CONNECTOR PINOUTS Pin-outs 3.1.1 Connector J3: AC Power, Mains, 100 to 125 VAC, or 205 to 240 VAC. To avoid a serious shock hazard, correctly determine the mating connector type in use and wire it according to the following table: WARNING EARLY UNITS NEWER UNITS...
Page 34: Connector J5: Comm, Remote Communications Port
C-Band Transceiver Revision 1 Connector Pinouts MN/CSAT5060.IOM 3.1.2 Connector J5: COMM, Remote communications port Mating connector: ITT: KPT06J14-19P or MS3116J14-19P Connections, refer to the following table: Signal Notes RS-485 +RX Input CSAT Receive Line RS-485 –RX Input CSAT Receive Line Complement RS-485 TX+ Output CSAT Transmit Line...
Page 35: Chapter 4. System Operation
Chapter 4. SYSTEM OPERATION Turning On the CSAT The CSAT does not contain a ‘Power On/Off’ switch. The CSAT is powered ON by connecting the J3 “AC Power” connector to the appropriate prime power source. See Section 1 for detailed requirements for the ‘prime power source’.
Page 36: Attenuation
C-Band Transceiver Revision 1 Connector Pinouts MN/CSAT5060.IOM 4.2.2 Attenuation Both the Receiver attenuation and the Transmitter attenuation are user configurable. The receiver attenuation can be selected between 00.00 and 25.00 dB in 0.25 dB increments. The transmitter attenuation can be selected between 00.00 and 25.00 dB in 0.25 dB increments.
Page 37: Mute
Example(s): AMP=1 4.2.7 Channel Slope Adjust Mode Comtech EF Data’s CSAT transceivers provide two operating modes for the Receiver IF and Transmitter RF output channel slopes; ‘Calibrated’ and ‘Manual’ modes. • In Calibrated mode, the CSAT firmware uses a calibration ‘lookup’...
Page 38: Channel Slope Adjust
C-Band Transceiver Revision 1 Connector Pinouts MN/CSAT5060.IOM 4.2.8 Channel Slope Adjust Both the Rx IF output and the Tx RF output channel slopes are user controllable. • The receiver channel slope can be varied for approximately 2dB of positive slope. The parameter for controlling this is the ‘Down Slope Adjust’, which can be varied from 0.0 to 1.0 in 0.1 steps.
Page 39: Cold Start Function
C-Band Transceiver Revision 1 Connector Pinouts MN/CSAT5060.IOM 4.2.11 Cold Start Function The CSAT provides an optional ‘Cold Start’ feature that will ensure that the internal 10MHz reference signal is at a stable temperature prior to allowing the RF and IF outputs to be turned ON. A fixed cold start interval of 15 minutes is used.
Page 40: Lna Current Source
C-Band Transceiver Revision 1 Connector Pinouts MN/CSAT5060.IOM 4.2.13 LNA Current Source The CSAT has the circuitry necessary to source current, at 11 Vdc, up the ‘RF IN port’ J7, to power a LNA. This current source can be turned ON/OFF via the user.
Page 41: Redundancy Controller Auto/Manual
MN/CSAT5060.IOM 4.2.16 Redundancy Controller Auto/Manual The Operating mode of the Comtech EF Data Redundant Switch Unit (RSU- 5060) can be set via a command to the ONLINE CSAT. The RSU-5060 initializes to the AUTO mode when power is first applied.
Page 42: Set Baud Rate
C-Band Transceiver Revision 1 Connector Pinouts MN/CSAT5060.IOM 4.2.19 Set Baud Rate The Baud Rate of the communication port, J5, can be set to any values shown below: 1200, 2400, 4800, 9600, 19200, 38400 (The factory default is 9600) Associated Remote Command(s): SBR= Example(s): SBR=9600...
Page 43: Chapter 5. Redundant Systems
Chapter 5. REDUNDANT SYSTEMS The C-Band Transceiver is capable of operating in both stand-alone and redundant configurations. The CSAT fully redundant system provides automatic detection, switching, and status for both its configuration and health. The system is designed such that stand-alone operation is a functional sub-set of the fully redundant CSAT system. This provides the user with transparent functionality regardless of the mode or complexity in which the system has been setup to operate.
Page 44: Rsu-5060 Interfaces
C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM 5.1.1 RSU-5060 I NTERFACES 5.1.1.1 Electrical Interface The RSU-5060 contains five primary electrical control interface connectors, (J1 through J5) and six IF signal connectors (J6 through J11). Table 5-1. RSU-5060 Interface Connectors Connector Function Connector Type CSAT Unit A interface...
Page 45: Rx Waveguide Switch Interface, J2
C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM 5.1.1.3 Rx Waveguide Switch interface, J2 The J2 interface connector (6-pin) provides the control and indicator signals between the Rx Waveguide Switch and the RSU-5060. Table 5-3. Rx Waveguide Switch Signal Description (Connector J2) Signal Name Type Description...
Page 46: Tx Waveguide Switch Interface, J4
C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM 5.1.1.5 Tx Waveguide Switch interface, J4 The J4 interface connector (6-pin) provides the control and indicator signals between the Tx Waveguide Switch and the RSU-5060. Table 5-5. Tx Waveguide Switch Signal Description (Connector J4) Signal Name Type Description...
Page 47: Tx If Interfaces, J6, J7, And J8
C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM 5.1.1.7 Tx IF Interfaces, J6, J7, and J8 The Tx IF input signal is fed from the customer’s equipment to the RSU-5060 at connector J6. The RSU-5060 contains a power splitter which feeds the IF input signal to both CSAT A and CSAT B via the J7 and J8 connectors.
Page 48: Rsu-5060 Operation
C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM RSU-5060 Operation The RSU-5060 is designed to provide single-point control for both the Tx and Rx transfer switches (Waveguide Switches). In addition, the RSU-5060 provides the customer with a single interface connection to the M&C system. Through this interface the customer can access and control all configuration, monitor and faults status parameters of both CSAT’s.
Page 49: Rs-485 Interface
C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM 5.2.1 RS-485 Interface The RSU-5060 provides a single point interface for the customer’s M&C system by pig tailing the 4-wire RS-485 input to J5 and passing it out on both the J1 and J3 interface connectors.
Page 50: Switch Cmd Signal
C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM 5.2.3 SWITCH CMD Signal Pin V on the J5 connector is the ‘SWITCH CMD’ input pin. The user can use this signal to command the RSU-5060 to change the position of both the Tx and Rx transfer switches.
Page 51: Configuring A Redundant System
Redundant Systems MN/CSAT5060.IOM Configuring A Redundant System Comtech EF Data’s Redundant CSAT system was designed to reduce the workload of a Customer M&C system in two manners. • First, the RSU-5060 can be configured to automatically monitor the status of the two CSAT’s and always keep the unfaulted CSAT ONLINE.
Page 52 C-Band Transceiver Revision 1 Redundant Systems MN/CSAT5060.IOM OTES 5–10...
Page 53: Chapter 6. Remote Control
Chapter 6. REMOTE CONTROL Introduction This document describes the protocol and message repertoire for remote monitor and control of the CSAT outdoor terminal. The electrical interface is either an RS-485 multi-drop bus (for the control of many devices) or an RS-232 connection (for the control of a single device), and data is transmitted in asynchronous serial form, using ASCII characters.
Page 54: Basic Protocol
C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Basic Protocol Whether in RS-232 or RS-485 mode, all data is transmitted half-duplex as asynchronous serial characters suitable for transmission and reception by a UART. In this case, the asynchronous character format is fixed at: •...
Page 55: Packet Structure
C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM 6.2.1 Packet Structure Table 6-3. Master-to-Slave: Start of Device Address Instruction Code Optional End of Packet Address Delimiter Code Qualifier Arguments Packet Character Carriage < = or ? Return ASCII Code 61 or 63 Characters Example: <0135/UAT=12.25{CR} Table 6-4.
Page 56: Address
C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM 6.2.1.2 Address Up to 9999 devices can be uniquely addressed. In RS-232 and RS-485 applications, the permissible range of values is 1 to 9999. It is programmed into a slave unit using the Set Physical Address (SPA) command.
Page 57 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM From Slave to Master, the only permitted values are: = (ASCII code 61) ? (ASCII code 63) ! (ASCII code 33) * (ASCII code 42) # (ASCII code 35) They have these meanings: The = code (slave to master) is used in two ways: •...
Page 58: Message Arguments
C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM • This response can only occur if the operator sends two or more ‘hardware configuration’ type commands without allowing adequate time between commands for the hardware to be configured. Example: the operator issued commands to change both the Upconverter frequency and the Downconverter frequency with less than 100 milliseconds between commands •...
Page 59 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 60 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 61 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 62 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 63 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 64 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 65 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 66 Equipment alpha details of arguments) CSAT returns a string indicated the Model Number and Type numerical the value of internal software revision installed Example: RET=CSAT-5060/050 V1.02’cr’’lf’ Circuit CID= 24 bytes, Command or Query. CID= (message ok) CID? CID=x….x (see description for...
Page 67 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 68 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 69 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 70 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 71 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 72 C-Band Transceiver Revision 1 Remote Control MN/CSAT5060.IOM Arguments Command Command Description of arguments Response to Query (Instruction Command Parameter Note that all arguments are ASCII (Instruction Response to query Response Code and Type numeric codes between 48 and 57. (Slave to Master) code and to Query (Slave to Master)
Page 73: Chapter 7. Maintenance And Troubleshooting
This chapter is intended to provide procedures to assist operator and maintenance personnel in the checkout, maintenance and troubleshooting of the CSAT. Comtech EF Data recommends that spare replacement CSATs be used to replace CSATs removed from the system for maintenance.
Page 74: Maintenance Testing
24 VDC 10 VDC 20 VDC P5 VDC (+5 VDC) 12 VDC N5 VDC (-5 VDC) A fault ("FT") indicates a voltage level exceeding ±10% of the power supply voltage. If the voltage exceeds ± 10%, contact Comtech EF Data. 7–2...
Page 75: Rf Converter Module
CSAT and make sure it is secure. • It may be necessary to remove the EXT REF if it is faulty. • If the fault still exists, contact Comtech EF Data Customer Support. 7.3.3 Reference Oscillator Module Reference Lock Detect: A fault ("FT") indicates that the reference oscillator is not locked.
Page 76: Fan Fault
Contact Comtech EF Data Customer Support for troubleshooting help. 7.3.6 Temperature Fault CSAT Over Temperature Fault: A fault ("FT") indicates that the converter is over temperature. Turn the prime power switch off and return the CSAT to Comtech EF Data for repair. 7–4...
Page 77: Chapter 8. Lna Installation
Chapter 8. LNA INSTALLATION The following installation applies to any CSAT unit. IMPORTANT LNA Installation The AS/0438, Mounting LNA Switch Kit, is the kit for the LNA installation. 8.1.1 OOLS EQUIRED The following tools are recommended for unit installation. Description Adjustable wrench Alternate: Set of various box wrenches 8.1.2...
Page 78: Figure 8-1. Mounting Lna Switch Kit, As/0438
C-Band Transceiver Revision 1 LNA Installation MN/CSAT5060.IOM Item Part No. Nomenclature 15D1002 Cover FP/BR0076 Bracket, Switch 28P1084 Adapter Not Used SW/WG2AGSM Switch, CPR229 +24V, Sealed Not Used HW/M6X1X15MMHEX Bolt, Hexhead HW/M6LOCK Washer, Lock HW/M6X1X15MMFLATSS Screw, Flat CN/CX50NMALE CN – 5Ω, N Male Termination GA/GSKTCPR229FULL Gasket, CPR229 HW/M6FLAT...
Page 79: Figure 8-2 Tx/Rx Filter Support Bracket, As/0502
C-Band Transceiver Revision 1 LNA Installation MN/CSAT5060.IOM Item Part No. Nomenclature FP/BR0085 Bracket, Support, TX/RX Filter M6 Lockwasher M6 Lockwasher HW/M6X1X25MM Bolt, Hexhead M6 Flatwasher M6 Flatwasher * Note: Quantity may vary Figure 8-2 TX/RX Filter Support Bracket, AS/0502 8–3...
Page 80: Figure 8-3. Waveguide Kit, Cpr229, As/0461
C-Band Transceiver Revision 1 LNA Installation MN/CSAT5060.IOM (For mounting customer-supplied unit to LNA assembly) Item Part No. Nomenclature HW/M6X1X30MMHEX Bolt, Hexhead M6 GA/GSKTCPR229HALF Gasket, CPR229, Half-Thick HW/M6X1HEXNUT Nut, Hex M6 HW/M6LOCK Washer, Lock M6 GA/GSKTCPR229FULL Gasket, CPR229, Full-Thick HW/M6FLAT Washer, M6 Flat Figure 8-3.
Page 81: Assemble Lna Switch Kit, As/0438
C-Band Transceiver Revision 1 LNA Installation MN/CSAT5060.IOM 8.1.3 Assemble LNA Switch Kit, AS/0438 Step Procedures Remove all protective tape from switch and keep it clean. Position Low Noise Amplifiers (LNAs) and gasket (11, Figure 2-1) on Port 1 and Port 3 of switch (5). Secure each LNA with eight bolts (7, Figure 2-1), lock washers (8) and flat washers (12).
Page 82: Installation Of Lna Assembly
C-Band Transceiver Revision 1 LNA Installation MN/CSAT5060.IOM 8.2 I LNA A NSTALLATION OF SSEMBLY 8.2.1 S LNA I INGLE HREAD NSTALLATION Refer to Figure 8-5. Figure 8-5. Installation of Single-Thread LNA The LNA is mounted to the OMT as follows: •...
Page 83: Redundant Lna Installation
C-Band Transceiver Revision 1 LNA Installation MN/CSAT5060.IOM 8.2.2 R LNA I EDUNDANT NSTALLATION Refer to Figure 8-6. Figure 8-6. Installation of the Redundant LNA Assembly. 1. Remove the protective cover from the antenna OMT. 2. Install the appropriate gasket (8-3) on the antenna end of the TRF. a.
Page 84 C-Band Transceiver Revision 1 LNA Installation MN/CSAT5060.IOM Notes: 8–8...
Page 85: Chapter 9. Csat-5060 +10 Dbm Unit
Chapter 9. CSAT-5060 +10 dBm Unit This chapter describes items particular to the CSAT-5060 10-Watt unit. 9.1 Overview This appendix provides instructions on the installation, operation and maintenance of the CSAT-5060 +10 dBm. Transceiver manufactured by Comtech EF Data. CSAT-5060 +10 dBm C-band Transceiver 9–1...
Page 86: Function Description
CSAT-5060 C-Band Transciever Revision 1 +10 dBm Model C-Band Transceiver MN/CSAT5060.IOM 9.1.1 Function Description The Transceiver is designed for use in communication systems, or in satellite uplink data systems, for the reception of SCPC, DAMA, and TDMA communication signals. It also can be used in communications system applications with full transponder HDTV and analog TV.
Page 87: Specifications
CSAT-5060 C-Band Transciever Revision 1 +10 dBm Model C-Band Transceiver MN/CSAT5060.IOM 9.2 9.2 Specifications The following are the design, operating, and environmental specifications for the CSAT-5060 +10 dBm unit. Transmit Receive Frequency (varies by model) RX Fequency Varies by model) 45 ±...
Page 88 CSAT-5060 C-Band Transciever Revision 1 +10 dBm Model C-Band Transceiver MN/CSAT5060.IOM Common Environmental Conversion Dual, No Spectral Inversion Temperature: Operating -40 to +55°C (-40 to 131°F) Non-Operating -50 to +75°C (-58 to 167°F) Sense Positive, No Inversion Attitude 15,000 Feet,...
Page 89 TX- (Direct connection to corresponding RS 485pin on J5) No Connect Fault (Normally Open), Connection to Pin G will be interpreted as a fault of the external amplifier Fault Common Ground Comtech EF Data Part No. CN/MS3116J12-8P ITT Cannon Part No. MS3116J12-8P 9–5...
Page 90 CSAT-5060 C-Band Transciever Revision 1 +10 dBm Model C-Band Transceiver MN/CSAT5060.IOM Figure 9-1. J8 Connector for External Amplifier Communication 9–6...
Page 91: Appendix A. Csat-5060 5 To 25 Watt Installation
• Notify the carrier, and retain all shipping materials for inspection by the carrier A.1.1 Man-Power Comtech EF Data recommends that two technicians be required to install any of the following installations. A.1.2 Tools Required The following tools are recommended for unit installation.
Page 92: Single-Thread Configuration
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Single-Thread Configuration The Downconverter RF input connector is wired to supply DC voltage to an LNA. This voltage is capable of damaging any test equipment connected to the connector. Do not connect test equipment to this connector without a WARNING coaxial DC block between the connector and the test equipment.
Page 93 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0078 Bracket, Unistrut FP/BR0072 Bracket, Strap Tensioner FP/BR0070 Bracket, Strap-Termination Pole Mounting Kit FP/BR0071 Bracket, 1 1/4 Strap FP/BR0069 Bracket, Strap-Fixed, Pole Mounting Kit HW/M8X1.25X25HEXSS...
Page 94 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0095 Bracket, Single-Thread 25W CSAT HW/M8X1.25MMHEX Bolt, Hexhead HW/M81.25X20MMFHSS Screw, Flathead HW/M8FLATSS Washer, Flat SS HW.M8SPRINGNUT Springnut HW/M8LOCKSS Washer, Splitlock SS Figure A-2. Single-Thread Bracket, AS/0608...
Page 95: Single-Thread Installation
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.2.2 Single-Thread Installation Figure A-3. Single- Thread Installation Two RF Cables (TX/RX) IMPORTANT and a LNA are required for installation. Step Procedures Place Unistrut bracket (1, Figure A-1) on a flat surface.
Page 96 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Figure A-5. Installing the Pole Bracket with CSAT Mounting Plate. Step Procedures Position the Unistrut bracket (1) with pipe blocks (11) against the mounting pole, slide the pipe blocks (11) until they contact the mounting pole. Ensure the pipe blocks (11) are centered to the Unistrut bracket (1).
Page 97 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Figure A-6. CSAT Single-Thread Bracket with Hardware Figure A-7. Install CSAT Single-Thread Bracket Figure A-8. Mount CSAT Unit A–7...
Page 98: Cable Installation
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.2.3 Cable Installation Refer to Figure A-9. Care shall be exercised in cable installation. Install the cables using the most direct route and secure with clamps and ties. Avoid all sharp bends.
Page 99: Spar-Mount Installation
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.3 SPAR-M OUNT NSTALLATION Figure A-10. SPAR-Mount Configuration A.3.1 Mounting kit Table A-2 reflects the contents of the mounting kits. Table A-2. SPAR Mount Installation Part No. Nomenclature *KT/9676-1...
Page 100 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Item Part No. Nomenclature KT/9676-1 KT/9676-2 FP/BR0073 Bracket, Spar 1.00 x 2.00 FP/BR9776-1 Bracket, Spar 2.5 x 2.5 FP/BR0095 Bracket, Single-Thread HW/M8FLATSS Washer, Flat, M8 SS, Metric HW/M8LOCKSS Washer, Splitlock, M8, SS, Metric HW/M8X1.25HEXNUTSS...
Page 101: Mounting Instructions
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.3.2 Mounting Instructions Step Procedures Install four bolts (7, Figure A-11) and flat washers (4) to the transceiver. DO NOT tighten at this time. Install brackets (2) on the SPAR. Position brackets (2) against bracket (3) and secure with flat washers (4), split washers (5), and screws (8).
Page 102: Cable Installation
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.3.3 Cable Installation Refer to Figure A-13. Care shall be exercised in cable installation. Install the cables using the most direct route and secure with clamps and ties. Avoid all sharp bends.
Page 103: Redundancy Configuration
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Redundancy Configuration Figure A-14. Redundancy Configuration A.1.1 A.1.2 A.4.1 Mounting Kit Table A-3 and Table A-4 reflects the contents of the mounting kits. Table A-3. 1:1 Mounting Kit Assembly, AS/0596 Part No.
Page 104 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM tem No. Part No. Nomenclature FP/BR0080 Bracket, Remote Coax Switch HW/M4Flat Washer, Flat HW/M4LOCK Washer, Lock HW/M4X10PHP Screw, Phillips Head 7X10 HW/M8FLATSS Washer, Flat SS HW/M8LOCKSS Washer, Split-Lock SS...
Page 105 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Item Part No. Nomenclature CA/RF0097 Cable, Output RF CA/WR0051 Cable, Control-LNA Switch CA/WR0052 Cable, Control- Switch CA/WR0053 Cable, Communication CA/WR0053 Cable, Communication Figure A-16. Cable Kit, AS/0440 A–15...
Page 106 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Item Part No. Nomenclature AS/0490 Assembly, Remote Switch Box Figure A-17. Remote Switch Box Assembly, AS/0490 A–16...
Page 107 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Item Part No. Nomenclature SW/COAX-N-F-Sealed Switch COAX N-FE RF/WG9605 Attenator, Modification HW/M4X.07X8MMPHMS Screw, Panhead HW/M4LOCK Washer, Lock Figure A-18. TX/Remote Switch Assembly, AS/0503 A–17...
Page 108: Assemble Tx/Remote Switch, As/0503
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.4.2 Assemble TX/Remote Switch, AS/0503 Note: Observe port locations as shown. Step Procedures Connect attenuator (2, figure A-18) to switch (1). Ensure that groove of attenuator allows for the connection of the terminator.
Page 109: Connect Cabling To The Remote Switch Box, As/0490
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.4.3 Connect Cabling to the Remote Switch Box, AS/0490 Step Procedures Connect one end of the RF cable, (4, Figure A-16) to UNIT A connector. Connect one end of the RF cable, (5) to UNIT B connector.
Page 110: Redundancy Installation
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Redundancy Installation Notes: 1. Redundant CSAT’s require two AS/0414 pole mount kits. Refer to A.2, Single- Thread Installation, for AS/0414 installation instructions. 2. After the two pole brackets have been attached to the pole, they need to be properly spaced in relation to each other.
Page 111 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Figure A-22. Installation of the CSAT Transceivers Figure A-23. Cable the Redundant Configuration A–21...
Page 112: Cable Installation
C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM A.5.1 Cable Installation Refer to Figure A-24. Care should be exercised in cable installation. Install the cables using the most direct route and secure with clamps and ties. Avoid all sharp bends.
Page 113 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Figure A-24. Cabling the Redundant Configuration (Block Diagram) A–23...
Page 114 C-Band Transceiver Revision 1 CSAT-5060 5 to 25 Watt Installation MN/CSAT5060.IOM Notes: A–24...
Page 115: Appendix B. Csat-5060 50-Watt Installation
If there is damage to the shipping container, notify the carrier, and retain all shipping materials for inspection by the carrier. Personnel Comtech EF Data recommends that two technicians perform any of the following installations. Tools Required The following tools are recommended for unit installation.
Page 116: Single-Thread Configuration
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM INGLE HREAD ONFIGURATION B.4.1 Mounting Kits The following mounting hardware is used to pole-mount the unit in a single-thread configuration. Table B-1. Universal Pole Mount, 50 Watt, AS/0600 Part No. Nomenclature...
Page 117 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0078 Bracket, Unistrut FP/BR0072 Bracket, Strap Tensioner FP/BR0070 Bracket, Strap-Termination Pole Mounting Kit FP/BR0071 Bracket, 1 1/4 Strap FP/BR0069 Bracket, Strap-Fixed, Pole Mounting Kit HW/M8X1.25X25HEXSS Bolt, Hexhead, M8X1.25X25, SS...
Page 118 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0067 Bracket, Pole Mount Kit HW/M8FLATSS Washer, Flat, M8 SS, Metric HW/M8LOCKSS Washer, Splitlock, M8, SS, Metric HW/M8SPRINGNUT Springnut, M8 xX 1.25 HW/M8X1.25MMHEXSS Bolt, Hex M8X1.25X16MM, SS HW/M8X1.25X25HEXSS...
Page 119: Single-Thread Installation
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM B.4.2 INGLE HREAD NSTALLATION Figure B-3. Single-Thread Configuration B–5...
Page 120 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Step Procedures Place Unistrut bracket (1, figure B-1) on a flat surface. Slide two springnuts (9) into the each channel of the Unistrut bracket. Fasten two pipe blocks (11) loosely to the springnuts using two bolts (6), two flat washers (7), and two splitlock washers (8).
Page 121 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Step Procedures Attach bracket (5, figure B-1) to the strap (4) using two nuts (10), two flat washers, (7), and two split lock washers (8). Place the assembly against the pole with the strap around the pole and trim strap (4) to fit as shown in Figure B-4, using tin snips or equivalent.
Page 122 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Figure B-6. Install CSAT 50 Watt Unit Figure B-7. CSAT Single-Thread Bracket with Hardware B–8...
Page 123: Cable Installation
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM B.4.3 Cable Installation Take care during cable installation. Install the cables using the most direct route and secure with clamps and ties. Avoid all sharp bends. Cable connectors used in outdoor applications shall be sealed to avoid leakage, particularly N-type connectors.
Page 124: Redundancy Configuration
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Redundancy Configuration B.5.1 Mounting Kit Table B-2. Final 1:1, C-Band Assembly Part No. Nomenclature AS/0438 Kit, LNA Mounting AS/0460 Kit, Waveguide CPR137G AS/0461 Kit, Waveguide CPR229 AS/0462 Switch, Waveguide, TX 1:1...
Page 125 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0066 Bracket, Switch Mounting HW/M8FLATSS Washer, Flat M8, SS, Metric Not Used HW/M8LOCKSS Washer, Lock SS, Metric Not Used HW/M8SPRINGNUT Springnut, M8 X 1.25 HW/M8X1.25X25HEXSS Bolt, Hex Head, M8 X 1.25 X 25 SS Figure B-9.
Page 126 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Item Part No. Nomenclature CA/RF0097 Cable, Output RF CA/WR0051 Cable, Control-LNA Switch CA/WR0052 Cable, Control-TX Switch CA/WR0053 Cable, Communication CA/WR0053 Cable, Communication Figure B-10 . Cable Kit B–12...
Page 127 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature HW/M5X.08X30MMHEX Bolt, M5X.08X30MM Hexhead SS GA/GSKTCP137HLF Gasket, CP137, Half Thick HW/M5X.08HEXNUT Nut, Hex M5 x .08 SS HW/M5LOCK Lockwasher, M5 SS, Metric GA/GSKTCP137FUL Gasket, CP137, Full Thick...
Page 128 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/WG0034 Waveguide Termination, Small Fins FP/WG0043 Waveguide CPRG137, 90° “E” 5.50 Flex x 2.00 GA/GSKTCP137FUL Gasket, CP137, Full Thick HW/M5FLAT Washer, M5 Flat HW/M5LOCK Lockwasher, M5 SS, Metric HW/M5X.08X12MMHEX...
Page 129 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Figure-B-13. Remote Switch Box Assembly, AS/0490 B–15...
Page 130: Redundancy Installation
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM B.5.2 Redundancy Installation Figure B-14. Redundant Configuration B–16...
Page 131: Assemble Waveguide Switch, As/0462
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM B.5.2.1 Assemble Waveguide Switch, AS/0462 Step Procedures Remove all protective tape from switch and keep it clean. Install waveguide termination (1, Figure B-12) and gasket (3) to Port 2 of switch (7) and secure with bolts (6), lockwashers (5), and flat washer (4).
Page 132: Assemble Redundant Configuration
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM B.5.2.2 Assemble Redundant Configuration Step Procedures Place Unistrut bracket (1, figure B-1) on a flat surface. See Figure B-16. Slide two springnuts (9, figure B-1) into the channel of the Unistrut bracket.
Page 133 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Step Procedures Attach bracket (5, figure B-1) to the strap (4) using two nuts (10), two flat washers, (7), and two splitlock washers (8). Place the assembly against the pole with the strap around the pole and trim the strap (4) to fit as shown in Figure B-17, using the tin snips.
Page 134 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Step Procedures Slide eight springnuts into channel of the Unistrut bracket (1, figure B-1). Repeat procedure for second Unistrut bracket (1). Install bracket (1, figure B-9) and secure to Unistruts with four bolts (7) and flat washers (2).
Page 135 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Figure B-19. Position Brackets against Center Bracket. Figure B-20. Installation of the Waveguide Switch B–21...
Page 136: Cable Installation
C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Cable Installation Take care during cable installation (Figure B-28). Install the cables using the most direct route and secure with clamps and ties. Avoid all sharp bends. Cable connectors used in outdoor applications must be sealed to avoid leakage, particularly N-type connectors.
Page 137 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Figure B-21. Cable Installation B–23...
Page 138 C-Band Transceiver Revision 1 CSAT-5060 50 Watt Installation MN/CSAT5060.IOM Notes: B–24...
Page 139: Appendix C. Csat-5060 100W Or 125W Installation
• Notify the carrier, and retain all shipping materials for inspection by the carrier, if there is damage to the shipping container. Man-Power Comtech EF Data recommends that two technicians perform any of the following installations. C–1...
Page 140: Tools Required
C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Tools Required The following tools are recommended for unit installation. Qty. Description Adjustable wrench Alternate: Set of various box wrenches Tin Snips Single -Thread Configuration C.4.1 Mounting Kits The following mounting procedures are to provide pole-mount instructions for the unit in a single-thread configuration.
Page 141 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0078 Bracket, Unistrut FP/BR0072 Bracket, Strap Tensioner FP/BR0070 Bracket, Strap-Termination Pole Mounting Kit FP/BR0071 Bracket, 1 1/4 Strap FP/BR0069 Bracket, Strap-Fixed, Pole Mounting Kit HW/M8X1.25X25HEXSS Bolt, Hexhead, M8X1.25X25, SS...
Page 142 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0067 Bracket, Pole Mount Kit HW/M8FLATSS Washer, Flat, M8 SS, Metric HW/M8LOCKSS Washer, Splitlock, M8, SS, Metric HW/M8SPRINGNUT Springnut, M8 xX 1.25 HW/M8X1.25MMHEXSS Bolt, Hex M8X1.25X16MM, SS HW/M8X1.25X25HEXSS...
Page 143: Single-Thread Installation
C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM C.4.2 Single-Thread Installation Step Procedures Place Unistrut brackets (1, figure C-1) on a flat surface. Slide two springnuts (9) into the each channel of the Unistrut brackets. Fasten two pipe blocks (11) loosely to the springnuts using two bolts (6), two flat washers (7), and two splitlock washers (8).
Page 144 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Step Procedures Place assembly on the pole. Slide bracket (3) over bracket (2). Place flat washer (7) and splitlock washer (8), and nut (10) on bracket (2). Tighten nut to secure the tension strap.
Page 145 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Figure C-5. CSAT Single-Thread Bracket with Hardware Figure C-6. Install CSAT 100 or 125 Watt Unit C–7...
Page 146: Cable Installation
C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM C.4.3 Cable Installation Refer to Figure C-7. Care shall be exercised in cable installation. Install the cables using the most direct route and secure with clamps and ties. Avoid all sharp bends.
Page 147: Redundancy Configuration
C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM EDUNDANCY ONFIGURATION C.5.1 Mounting Kit Table C-2. Final 1:1, C-Band Assembly Part No. Nomenclature AS/0438 Kit, LNA Mounting AS/0460 Kit, Waveguide CPR137G AS/0461 Kit, Waveguide CPR229 AS/0478 Switch, Waveguide, TX 1:1...
Page 148 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/BR0066 Bracket, Switch Mounting HW/M8FLATSS Washer, Flat M8, SS, Metric HW/M5FLAT Washer, Flat SS Metric HW/M5LOCK Washer, Lock SS, Metric Not Used HW/M8SPRINGNUT Springnut, M8 X 1.25 HW/M8X1.25X25HEXSS...
Page 149 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Item Part No. Nomenclature CA/RF0097 Cable, Output RF CA/WR0051 Cable, Control-LNA Switch CA/WR0052 Cable, Control-TX Switch CA/WR0053 Cable, Communication CA/WR0053 Cable, Communication Figure C-9 . Cable Kit C–11...
Page 150 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Note: For mounting customer-supplied unit to Transmit Switch Assembly Item No. Part No. Nomenclature HW/M5X.08X30MMHEX Bolt, M5X.08X30MM Hexhead SS GA/GSKTCP137HLF Gasket, CP137, Half Thick HW/M5X.08HEXNUT Nut, Hex M5 x .08 SS...
Page 151 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Item No. Part No. Nomenclature FP/WG0034 Waveguide Termination, Small Fins FP/WG0043 Waveguide CPRG137, 90° “E” 5.50 Flex x 2.00 FP/WG0051 Waveguide, CPRG137, “Jogged” GA/GSKTCP137FUL Gasket, CP137, Full Thick HW/M5FLAT Washer, M5 Flat...
Page 152 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Figure C-12. Remote Switch Box Assembly, AS/0490 C–14...
Page 153: Redundancy Installation
C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM C.5.2 Redundancy Installation Figure C-13. Redundant Configuration C–15...
Page 154: Assemble Waveguide Switch, As/0478
C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM C.5.2.1 Assemble Waveguide Switch, AS/0478 Step Procedures Remove all protective tape from switch and keep it clean. Install waveguide termination (1, figure C-12) and gasket (4) to Port 2 (Figure C-14) of switch (7, figure C-12) and secure with bolts (8), lockwashers (6), and flat washer (7).
Page 155: Assemble Redundant Configuration
C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM C.5.2.2 Assemble Redundant Configuration Step Procedures Place Unistrut bracket (1, Figure C-1) on a flat surface. Slide two springnuts (9) into the channel of the Unistrut bracket. Fasten two pipe blocks (11) loosely to the springnuts using two bolts (6), two flat washers (7), and two splitlock washers (8).
Page 156 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Step Procedures Attach bracket (5, figure C-1) to the strap (4) using two nuts (10), two flat washers, (7), and two splitlock washers (8). Place the assembly against the pole with the strap around the pole and trim the strap (4) to fit as shown in Figure C-16, using the tin snips.
Page 157 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM Step Procedures DO NOT remove factory-installed waveguide combiner from outpout of CSAT. Improper installation will damage the unit and void the warranty. CAUTION Install the assembled waveguide switch (Figure C-16) and waveguide gaskets.
Page 158 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM ABLE NSTALLATION Refer to Figure C-21. Care should be exercised in cable installation. Install the cables using the most direct route and secure with clamps and ties. Avoid all sharp bends.
Page 159 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM C/S = CUSTOMER - SUPPLIED Figure C-21. Cable Installation C–21...
Page 160 C-Band Transceiver Revision 1 CSAT-5060 100/125 Watt Installation MN/CSAT5060.IOM NOTES: C–22...
Page 161 METRIC CONVERSIONS Units of Length Unit Centimeter Inch Foot Yard Mile Meter Kilometer Millimeter 1 centimeter — 0.3937 0.03281 0.01094 6.214 x 10 0.01 — — 1 inch 2.540 — 0.08333 0.2778 1.578 x 10 0.254 — 25.4 1 foot 30.480 12.0 —...
Page 162 2114 85281 WEST TH STREET TEMPE ARIZONA 480 • 333 • 2200 PHONE 480 • 333 • 2161...

Comtech EF Data CSAT-5060 Installation And Operation Manual

Chapter 1. INTRODUCTION

Chapter 2. SPECIFICATIONS

Chapter 3. CONNECTOR PINOUTS

Chapter 4. System Operation

Chapter 5. REDUNDANT SYSTEMS

Chapter 6. REMOTE CONTROL

Chapter 7. MAINTENANCE and TROUBLESHOOTING

Chapter 8. LNA INSTALLATION

Chapter 9. CSAT-5060 +10 Dbm Unit

Appendix A. CSAT-5060 5 to 25 Watt INSTALLATION

Appendix B. CSAT-5060 50-Watt INSTALLATION

Appendix C. CSAT-5060 100W or 125W INSTALLATION

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Summary of Contents for Comtech EF Data CSAT-5060

Table of Contents