Transmission Reassembly - Suzuki RM250 Owner's Service Manual

10-14 TRANSMISSION AND CRANKSHAFT

TRANSMISSION REASSEMBLY

Install the transmission in the reverse order of removal. Pay attention to the following points:
NOTE:
Seat the snap ring in the groove and locate its end as shown in
the illustration.
• Insert the driveshaft and countershaft with gears installed.
• Apply transmission oil to the following parts:
Driveshaft
Transmission gears
Gearshift forks
Gearshift cam
• Install the gearshift cam and gearshift forks.
NOTE:
The shape of the gearshift fork for countershaft is different from
the others. (10-7)
• Apply MOLY PASTE to the 5th drive gear.

99000-25140: SUZUKI MOLY PASTE
Countershaft
Bearings
Gearshift shafts
Thrust
Sharp edge