Crankcase Reassembly - Suzuki RM250 Owner's Service Manual

• Install the gearshift cam 1 and gearshift shafts 2, 3.
NOTE:
Turn the gearshift cam to the neutral position and confirm that
the driveshaft and countershaft turn without resistance.

CRANKCASE REASSEMBLY

• Install the new gasket and dowel pins.
• Install the right crankcase half on the left crankcase half.
• Tighten the crankcase bolts.
 Crankcase bolt: 11 N·m (1.1 kgf-m, 8.0 lb-ft)
NOTE:
Tighten the bolts gradually and diagonally to guide the crank-
shaft into the bearing. If it is hard to tighten the bolts, separate
the crankcase and confirm that the transmission parts are
assembled correctly.
• Inspect the crankshaft, countershaft and driveshaft for smooth
movement.
• Apply grease to new O-rings 1.
• Fit the O-rings 1 and spacer 2 to the driveshaft.
 99000-25010: SUZUKI SUPER GREASE "A"
(or equivalent grease)
TRANSMISSION AND CRANKSHAFT 10-15