Primary Drive Gear Reassembly; Inspection After Installation - Suzuki RM250 Owner's Service Manual

10-16 TRANSMISSION AND CRANKSHAFT

PRIMARY DRIVE GEAR REASSEMBLY

• Reassemble the clutch release camshaft. (7-9)
• Reassemble the stator and magneto rotor. (13-11)
• Install the primary drive gear and washer.
NOTE:
The washer is directional. Assemble the washer 1 as shown in
the illustration.
• Hold the magneto rotor with the special tool and tighten the
primary drive gear bolt to the specified torque.
 09930-40113: Rotor holder
 Primary drive gear bolt: 70 N·m (7.0 kgf-m, 50.5 lb-ft)
• Reassemble the gearshift linkage. (9-6)
• Reassemble the kick idle gear and kick starter shaft. (8-5)
• Reassemble the exhaust valve governor. (6-20)
• Reassemble the clutch and crankcase cover. (7-7, 8-6)
• Reassemble the piston, cylinder and cylinder head.
(6-10)
• Reassemble the kick starter lever. (8-6)
• Reassemble the gearshift lever. (9-8)
• Reassemble the engine sprocket.
• Remount the engine. (5-8)

INSPECTION AFTER INSTALLATION

After mounting the engine, inspect the followings.
• Transmission oil level (2-9)
• Engine coolant level (2-11)
• Clutch cable play (2-13)
• Throttle cable play (2-13)
• Drive chain slack (2-16)
• Brake pedal height (2-20)
• Wire harness, cable and hose routing (18-13 to -16)