Clutch Release Camshaft; Inspection; Drive Plate; Driven Plate - Suzuki RM250 Owner's Service Manual

CLUTCH RELEASE CAMSHAFT

• Remove the magneto cover, magneto rotor and stator.
(13-10)
• Loosen the clutch cable adjuster and unhook the clutch cable.
(2-13, 5-6)
• Remove the clutch release camshaft 1.

INSPECTION

DRIVE PLATE

• Inspect the drive plates for wear, distortion and discoloration.
• Measure the drive plate thickness.
 Drive plate thickness
Service limit: 2.77 mm (0.109 in)
 09900-20101: Vernier calipers
• Measure the drive plate claw width.
 Drive plate claw width
Service limit: 13.35 mm (0.514 in)
 09900-20101: Vernier calipers

DRIVEN PLATE

• Inspect the driven plates for wear and discoloration.
• Measure the driven plate distortion.
 Driven plate distortion
Service limit: 0.10 mm (0.004 in)
 09900-20803: Thickness gauge
CLUTCH 7-5