Engine Removal/Installation; Water Pump - Honda NSR150SP Manual

NSR150SP
______________________________________________
Service Information
Drive Sprocket Removal
Engine Removal
SERVICE INFORMATION
GENERAL
•
During removal and installation, support the motorcycle using a safety stand or
hoist.
•
A floor jack or other adjustable support is required to support and manoeuvre the
engine.
•
When removing/installing the engine, tape the frame about the engine beforehand
to protect the frame.
•
The following components can be serviced with the engine installed in the frame.
- Alternator/balancer
- Ignition pulse generator
- Carburettor
- Oil pump
- Clutch/gearshift linkage/kickstarter
- RC valve/servo motor
- Cylinder head/cylinder/piston
-

Water pump

The following components require engine removal for service.
- Crankshaft
- Shift fork, shift drum and shift spindle
- Transmission
After engine installation. adjust the followings.
- Clutch cable
- Drive chain
- Throttle cable
SPECIFICATIONS
ITEM
Engine dry weight
Transmission oil capacity at disassembly
Coolant capacity (radiator and engine)
TORQUE VALUES
Front engine hanger nut
Rear upper engine hanger nut
Rear lower engine hanger nut

Engine Removal/Installation

7-1 Engine Installation
7-2 Drive Sprocket Installation
7-3
23.9 kg (52.7 lb)
0.8 litre (0.85 US oz, 0..70 lmp oz)
Litre )US oz, lmp oz)
55 N.m (5.6 kgf.m, 41 lbf-ft)
55 N.m (5.6 kgfm, 41 lbf.ft)
76 N.m (7.8 kgfm, 56 lbf-ft)
7-1
http://mototh.com
(Section 11)
(Section 11, 17)
(Section 5)
(Section 4)
(Section 10)
(Section 9)
(Section 8)
(Section 6)
(Section 12)
(Section 12)
(Section 12)
(page 3-22)
(page 3-15)
(page 3-4)
SPECIFICATIONS
7-4
7-6