14. Install the skid frame (see Track/Suspension
Installing Skid Frame section).
15. Apply a light coat of grease or LOCTITE ANT
SEIZE COMPOUND to the driven shaft; then
install the driven shaft alignment washers (as
required) and key. Install the driven pulley with
stub shaft, alignment washers (as required),
~sher,
and cap-lock screw. Tighten cap-lock
screw to 2.6-3.3 kg-m (19-24 ft-Ib).
NOTE: Make sure keyways match when
installing driven pulley. Arrange washers
to allow the least amount of "float" on the
driven shaft. A maximum of 1.5 mm (0.060 in.)
"float" is allowable.
16. Check the alignment of the drive clutch/driven
pulley.
17. Tip the snowmobile onto the PTO side using
cardboard to prevent scratching the belly pan;
then install the rollers and spring and secure
with two washers and cotter pins.
18. Install the drain plug; then pour 236 ml (8 fl oz)
of Transmission Lube into the chain case.
19. Place the chain-case cover O-ring seal and
chain-case cover into position and secure with
six cap screws and lock washers.
AF111
20. Install the drive belt and check drive belt deflec
tion. Secure the clutch shield.
21. Install the battery box and battery securing with
two lock nuts, washers, and three cap screws.
22. Attach the positive battery cable; then attach
the negative cable to the battery.
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