Table Of Contents - Magnetek Flex 12EX System Instruction Manual

1. INTRODUCTION ............................................................................................................................................. 6
2. RADIO CONTROLLED SAFETY ..................................................................................................................... 7
2.1 CRITICAL INSTALLATION CONSIDERATIONS ....................................................................................... 8
2.2 GENERAL ................................................................................................................................................. 8
2.3 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED CRANES .......................................... 8
2.4 SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED
EQUIPMENT OPERATORS ............................................................................................................................ 9
2.5 TRANSMITTER UNIT ............................................................................................................................. 10
2.6 PRE-OPERATION TEST ......................................................................................................................... 10
2.7 BATTERIES ............................................................................................................................................. 11
2.8 BATTERY HANDLING............................................................................................................................. 11
2.9 BATTERY CHARGING ............................................................................................................................ 11
2.10 BATTERY DISPOSAL ........................................................................................................................... 11
2.11 SPECIFIC SYSTEM WARNINGS ......................................................................................................... 12
3. GENERAL SYSTEM INFORMATION ............................................................................................................ 13
3.1 TRANSMITTER HANDSET ..................................................................................................................... 13
3.1.1 External Illustration (Standard Push Button Configuration) ............................................................. 13
3.1.2 Internal Illustration ............................................................................................................................ 14
3.2 RECEIVER UNIT ..................................................................................................................................... 15
3.2.1 External Illustration .......................................................................................................................... 15
3.2.2 Internal Illustration ............................................................................................................................ 16
4. FUNCTION SETTINGS ................................................................................................................................. 17
4.1 TRANSMITTER HANDSET ..................................................................................................................... 17
4.1.1 System Channel Settings ................................................................................................................ 17
4.1.2 Push Button Functions with LED Display Settings .......................................................................... 18
4.1.2.1 Standard Push Button (Transmitter Toggle) ............................................................................. 18
4.1.2.2 Standard Push Button Configuration (A/B Selector) ................................................................ 19
4.1.2.3 Inline Push Button Configuration (Transmitter Toggle) ............................................................. 22
4.1.2.4 Inline Push Button Configuration (A/B Selector) ...................................................................... 23
4.1.3 Channel Change via Push Buttons .................................................................................................. 26
4.1.4 Optional 4-Digit Security Code ........................................................................................................ 27
4.1.5 I-CHIP .............................................................................................................................................. 28
4.2 RECEIVER UNIT ..................................................................................................................................... 29
4.2.1 System Channel Settings ................................................................................................................ 29
4.2.2 Output Relay Configurations ............................................................................................................ 30
4.2.2.1 Output Relay Types .................................................................................................................. 30
4.2.2.2 Output Relay Actions at 2
4.2.2.3 ON/OFF Push Button Function ................................................................................................ 31
4.2.2.4 START/AUX Function ............................................................................................................... 32
4.2.2.5 Magnet ON/OFF Push Button Function ................................................................................... 32
4.2.2.6 Brake Function ......................................................................................................................... 32
4.2.2.7 Momentary Contact .................................................................................................................. 32
4.2.2.8 Toggled Contact ........................................................................................................................ 32
rd
4.2.2.9 3 Speed Push Button Function ............................................................................................... 32
4.2.2.10 Auxiliary STOP Push Button Function .................................................................................... 33
4.2.2.11 Pitch & Catch Function ........................................................................................................... 33
4.2.3 Receiver Auto-Scanning Settings .................................................................................................... 33
4.2.4 Dip-Switch Settings .......................................................................................................................... 34
4.2.4.1 Interlocked Functions ............................................................................................................... 34
4.2.4.2 Non-Interlocked Functions........................................................................................................ 35
4.2.5 Jumper Settings ............................................................................................................................... 36
4.2.6 I-CHIP Programming Port ................................................................................................................ 37
4.2.7 Voltage Settings ............................................................................................................................... 37
5. SYSTEM CHANNELS TABLE ....................................................................................................................... 38

Table of Contents

nd
Speed ........................................................................................... 30
Flex 12EX System Instruction Manual
December 2013
Page 4 of 48