Receptacle Fuse Link - Club Car 1995 Golf Car Maintenance Service Supplement

Installing a New Receptacle (Figure 17-17, Page 17-35):
1. Install the bezel (7) with four screws (9) through the bezel and body and into the receptacle backing plate
(8). Torque screws to 9-13 in.lbs. (1.0/1.5 N-m).
2. Thread the No. 10 red wire (4) through the tie wraps on the front body support and attach the connec-
tor to the positive post of battery No. 1 (See Figure 19-7, Page 19-14).
3. Attach the #10 black wire from the on-board computer to the fuse assembly using a ratchet and a 3/8"
socket (See Figure 19-2, Page 19-3).
4. Connect 1/4" connector on the No. 10 grey wire (3) from the charger receptacle to the No. 18 grey wire
from the on-board computer. Make sure that the fuse is installed between the No. 10 grey wire from the
receptacle and the No. 18 grey wire from the on-board computer (See Figure 19-2, Page 19-3).
WARNING
• DO NOT BY-PASS SENSE LEAD FUSE.

RECEPTACLE FUSE LINK

If the fuse link has blown, the vehicle will not charge until it has been replaced. The fuse link is located behind
the charger receptacle in the battery compartment. See the circuit diagram (Figure 19-2, Page 19-3).
WARNING
• THE RECEPTACLE FUSE LINK SHOULD NEVER BLOW UNDER NORMAL OPERATING CON-
DITIONS. IF THE FUSE HAS BLOWN, DETERMINE THE SOURCE OF THE ELECTRICAL
PROBLEM AND CORRECT IT BEFORE REPLACING FUSE.
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
• WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
• REMOVE KEY.
• DO NOT WEAR LOOSE CLOTHING. REMOVE JEWELRY SUCH AS RINGS, WATCHES,
CHAINS, ETC. BEFORE SERVICING VEHICLE.
• PUT F&R SWITCH IN NEUTRAL.
• DISCONNECT BATTERIES AS SHOWN IN FIGURE 17-1, PAGE 17-2, AND THEN DISCHARGE
THE CONTROLLER AS INSTRUCTED IN THE WARNING ON PAGE 17-22 OF THIS MANUAL.
• FOLLOW ALL PROCEDURES EXACTLY AS STATED.
Removal of receptacle fuse link (Figure 17-17, Page 17-35):
1. Remove the fuse link assembly and lens (6) from the charger receptacle (2) by removing the two nuts
(10) and washers also used to secure the No. 10 black wire from the computer and the No. 10 black wire
(5) to the receptacle.
2. Remove the fuse link (6) from the charger receptacle.
Installation of new receptacle fuse link (Figure 17-17, Page 17-35):
1. Insert the two fuse link mounting studs into the mounting holes in the charger receptacle.
2. Place two flat washers (11) on the studs.
3. Place the two No. 10 black wires in their original positions on the fuse link mounting studs.
4. Install the nuts (10) on the fuse link mounting studs and torque to 20-25 in.lbs. (2.3/32.8 N-m).
17-36