Club Car 1995 Golf Car Maintenance Service Supplement page 28

Key Switch, Continued:
Testing the key switch:
See Test Procedure 2, Page 17-12
Removing the key switch:
1. Disconnect batteries (Figure 17-1, Page 17-2).
2. Discharge the speed controller (See instructions in WARNING box on Page 17-25).
3. Remove center dash.
3.1. Remove the plastic cap covering the screw on each side of the center dash.
3.2. Loosen (but do not remove) the screw on each side of the center dash panel.
3.3. Insert screwdriver at top center of center dash between dash and cowl brace. Gently pry center
dash out slightly from under edge of cowl brace.
3.4. Pull center dash out approximately one inch from the frame and then bend the top right corner
of the center dash panel inward while pulling the top of the panel out and down.
NOTE
• BENDING THE TOP RIGHT CORNER OF THE CENTER DASH INWARD WHILE REMOVING IT
WILL PREVENT THE CONTACTS ON THE REAR OF THE KEY SWITCH FROM TOUCHING THE
METAL FRAME AROUND THE DASH.
4. Slide center dash panel up the steering column by snapping out the top and then rotating the panel out
and up. There is sufficient slack in the wiring to allow for this.
5. Disconnect the wires from the key switch. Do not allow wires to touch.
6. Remove key switch from the dash by holding the key switch and turning the nut on the outside of the
dash with the switch tool (CLUB CAR Part No. 1012801 or 1" hex socket).
Installing the key switch:
Reconnect wires to key switch (See Figure 17-2, Page 17-3, or Figure 17-3, Page 17-4). Coat the terminals
with Battery Protector Spray (CLUB CAR Part No. 1014305) to ward off corrosion. Reinstall in reverse order
of removal. Be sure that key switch terminals can not touch the frame and that the panel is properly seated
and snapped in place.
FORWARD AND REVERSE SWITCH (FIGURE 17-14, PAGE 17-28)
WARNING
• WHEN MAKING ELECTRICAL TESTS OR REPAIRS, ALWAYS:
• WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION.
• REMOVE KEY.
• DO NOT WEAR LOOSE CLOTHING. REMOVE JEWELRY SUCH AS RINGS, WATCHES,
CHAINS, ETC. BEFORE SERVICING VEHICLE.
• PUT F&R SWITCH IN NEUTRAL.
• DISCONNECT BATTERIES AND DISCHARGE SPEED CONTROLLER.
• FOLLOW ALL PROCEDURES EXACTLY AS STATED.
17-26