Club Car 1995 Golf Car Maintenance Service Supplement page 94

ADJUST ACTUATOR LEVER - ELECTRONIC CONTROLLER
VEHICLES ONLY. (FIGURE 4)
8.1. Reposition and clamp the Accelerator Pedal Adjustment tool on the accel-
erator pedal with the side marked "micro break point" towards the floor-
board, then depress the accelerator until a pedal height of 4-5/8" plus or
minus 3/32" is reached. Place a weight on pedal to hold it in depressed
position.
8.2. Use a phillips screw driver to remove screws (Item 1) and detach poten-
tiometer housing cover.
8.3. Using a 7/16 wrench, slightly loosen bolt (Item 5) attaching actuator lever to
adjustment bracket.
8.4. Disconnect wires from the accelerator microswitch (Item 2). Set a multime-
ter to "ohms" and place the probe across the connector tabs. Rotate the
actuator lever (Item 3) on the pivot rod weldment (Item 4) clockwise until
microswitch makes a closed circuit (multimeter reads approximately zero).
8.5. Now rotate the actuator lever counter-clockwise to exactly the point where
the microswitch breaks the circuit (multimeter reads open circuit).
8.6. Without moving the actuator lever, tighten the bolt (Item 5) attaching actua-
tor lever to adjustment bracket located on the accelerator pivot rod weld-
ment (Item 4). Torque to 70-80 in.lbs.
NOTE
• The potentiometer is preset at the factory and should not require adjustment. If a problem is sus-
pected, the potentiometer settings may be set as follows:
1. Disconnect the three-wire connector in the battery compartment under the seat. It is locat-
ed on the front seat support panel below the charger receptacle.
2. Connect multimeter, set to "ohms" position, between purple and yellow wire terminals.
3. Using a 5/16 wrench, loosen the nut (Item 6); potentiometer resistance should be set to
between 150 and 300 ohms.
4. Depress accelerator to floor; potentiometer resistance should measure between 4600 and
6400 ohms.
8.7. Replace potentiometer housing cover.
9
CAREFULLY SUPPORT VEHICLE WITH LIFTING DEVICE,
REMOVE JACKSTANDS, AND LOWER VEHICLE TO
GROUND. CONNECT THE BATTERIES.
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