Club Car 1995 Golf Car Maintenance Service Supplement page 87

FUSE LINK
Removal of Fuse Link:
1. Remove the charger cover.
2. Remove both secondary transformer leads
and the buss bar from the back of the fuse
link assembly.
3. Remove screws from the front of the
charger and remove the fuse link assem-
bly.
Installation of Fuse Link:
1. Place plastic cover over fuse assembly
and install mounting screws from front of
charger face. Center branch of fuse
assembly should be in the upper left cor-
ner when viewed from the front of the
charger.
2. Install the buss bar over the center branch of the fuse assembly and ammeter stud. Torque to 24-30
in.lbs. (2.7/3.4 N-m).
3. Install a secondary transformer lead (black) to one of the two remaining terminals on the back of the
fuse assembly. Install the remaining secondary transformer lead (black) to the remaining terminal.
Torque to 24-30 in.lbs. (2.7/3.4 N-m).
4. Replace charger cover.
CHARGER RELAY (FIGURE 19-18, PAGE 19-26)
Removal of the Charger Relay:
1. Unplug the AC and DC cords.
2. Remove the charger cover.
3. Disconnect the red, blue, black, and primary coil wires from the relay.
4. Remove the two 5/16 inch nuts and lock washers attaching the relay to the charger base.
5. Remove the relay.
Installation of the Charger Relay:
1. Install in reverse order of removal.
CHARGER AC CIRCUIT BREAKER (FIGURE 19-18, PAGE 19-26)
Removal of the AC Circuit Breaker:
1. Unplug the AC and DC cords.
2. Remove the charger cover.
3. Disconnect the two black wires attached to circuit breaker.
4. With a pair of pliers, squeeze in the retaining tabs on the sides of the circuit breaker and remove the cir-
cuit breaker through its mounting hole in the face of the charger.
Installation of the AC Circuit Breaker:
1. Install in reverse order of removal.
5
4
FIGURE 19-17
2
1
3
19-25