Mitsubishi Lancer Evolution-IV Workshop Manual page 153

22B-26
MANUAL TRANSMISSION OVERHAUL –
Outer ring
Inner ring
Hub
(2) Install the outer ring, inner ring and cone, press them
Cone
SYNCHRONIZER SLEEVE AND HUB
Sleeve
(1) Check to ensure that when the synchronizer sleeve and
(2) Check to ensure that the front and rear ends of the sleeve
SYNCHRONIZER SPRING
Check to ensure that the spring is not sagging, deformed
or broken.
SPEED GEARS
(1) Check to ensure that the helical and clutch gear tooth
(2) Check to ensure that the synchronizer cone surfaces
(3) Check to ensure that the gear inside diameter and front
against the gear, and check clearance "A". If "A" is less
than the limit, replace.
Limit: 0.5 mm
Caution
When any of the outer ring, inner ring or cone has
to be replaced, replace them as a set.
hub are combined and made to slide, they slide smoothly
without binding.
inside surface are not damaged.
Caution
When replacement of either the synchronizer sleeve
or hub is necessary, make sure that the synchronizer
sleeve and hub are replaced as a set.
surfaces are not damaged or worn.
are not roughened, damaged or worn.
and rear surfaces are not damaged and worn.
Input Shaft