Mitsubishi Lancer Evolution-V Manuals

Manuals and User Guides for Mitsubishi Lancer Evolution-V. We have 1 Mitsubishi Lancer Evolution-V manual available for free PDF download: Workshop Manual

Mitsubishi Lancer Evolution-V Workshop Manual (391 pages)

Brand: Mitsubishi | Category: Automobile | Size: 7.84 MB

Evolution-IV

2
- Table of Contents
  2
- Engine
  5
  - Service Specifications
    6
  - Sealants
    6
  - Special Tools
    6
  - Engine Adjustments
    8
    
    Drive Belt Tension Check
    8
    
    Auto Tensioner Check
    9
    
    Lash Adjuster Check
    9
    
    Lash Adjuster Replacement
    11
    
    Ignition Timing Check
    11
    
    Idle Speed Check and Idle Mixture Check
    11
    
    Compression Pressure Check
    11
    
    Manifold Vacuum Check
    12
  - Crankshaft Pulley
    13
  - Camshaft and Camshaft Oil Seal
    14
  - Removal and Installation
    14
  - Oil Pan
    17
  - Crankshaft Oil Seal
    20
  - Cylinder Head Gasket
    21
  - Timing Belt
    25
  - Engine Assembly
    36
- Engine Lubrication
  40
Fuel

42
- Multipoint Injection (Mpi)
  
  43
- General Information
  
  43
- Service Specifications
  
  44
- Sealant
  
  44
- Special Tools
  
  45
- Troubleshooting
  
  47
- On-Vehicle Service
  
  71
- 1 Idle Position Switch and Throttle Position Sensor (TPS) Adjustment
  
  71
- 2 Fixed SAS Adjustment
  
  71
- 3 Basic Idle Speed Adjustment
  
  71
- 4 Fuel Pressure Measurement
  
  71
- 5 MPI System Components Layout
  
  72
  - Intake Air Temperature Sensor Check
    73
  - Engine Coolant Temperature Sensor Check
    73
- 8 Oxygen Sensor Check
  
  73
  - Injector Check
    75
- 10 Resistor Check
  
  75
- 11 Fuel Pump Relay No.2 Check
  
  76
- 12 Fuel Pump Resistor Check
  
  76
- Injector
  
  77
- Throttle Body
  
  78
Engine Cooling

79
- Coolant Replacement
  80
- Lubricant
  80
- On-Vehicle Service
  80
- Service Specifications
  80
- Thermostat
  81
- Water Pump
  83
- Water Hose and Water Pipe
  84
- Radiator
  85
Intake and Exhaust

88
- Service Specifications
  
  89
- On-Vehicle Service
  
  89
- Special Tool
  
  89
- Intercooler
  
  94
- Air Control Valve
  
  95
- Intake Manifold
  
  96
- Exhaust Manifold and Turbocharger
  
  98
- Exhaust Pipe and Muffler
  
  101
Engine Electrical

102
- Charging System
  103
- 1 Ignition Coil with Built-In Power Transistor Check
  
  105
- 2 Spark Plug Check, Cleaning, and Replacement
  
  105
  - Ignition System
    105
    
    On-Vehicle Service
    105
    
    Camshaft Position Sensor and Crank Angle Sensor
    106
  - Engine and Emission Control
    107
    
    Catalytic Converter
    110
Clutch

111
- Lubricants
  112
- On-Vehicle Service
  112
  - Bleeding
    113
- Service Specifications
  112
- Clutch Pedal
  114
- Clutch Control
  115
  - Clutch Master Cylinder
    116
  - Manual Transmission
    117
Manual Transmission

118
- Special Tools
  
  119
- On-Vehicle Service
  
  120
  - Transmission Oil Check
    120
  - Transmission Oil Replacement
    120
  - Transfer Oil Check
    120
  - Transfer Oil Replacement
    120
- Transmission Control
  
  121
  - Shift Lever Assembly
    123
- Transmission Assembly
  
  124
- Transfer Assembly
  
  127
Manual Transmission Overhaul

128
- General Information
  129
- Service Specifications
  131
- Specifications
  131
- Sealants and Adhesives
  132
- Lubricants
  133
- Snap Rings, Spacers and Thrust Plates for Adjustment
  133
- Torque Specifications
  136
- Special Tools
  137
- Transmission
  140
- Input Shaft
  147
- Output Shaft
  154
- Reverse Idler Gear
  162
- Speedometer Gear
  163
- Select Lever
  164
- Control Housing
  165
- Clutch Housing
  168
- Transmission Case
  171
- Center Differential
  173
- Transfer
  176
- Front Axle
  179
Rear Axle

184
- Lubricant
  185
- Sealant
  185
- Service Specifications
  185
- Special Tools
  186
- Troubleshooting <Ayc
  188
- On-Vehicle Service
  210
- Vehicles with Ayc
  210
  - Rear Axle Total Backlash Check
    210
  - Gear Oil Level Check
    210
  - Gear Oil Change
    211
  - Fluid Level Check
    212
  - Bleeding
    212
  - Differential Carrier Oil Seal Replacement
    213
  - Speed Sensor Output Voltage Measurement <Vehicles Without ABS
    214
  - Action When Battery Runs out
    215
- Rear Hub Assembly
  216
- Knuckle
  218
- Drive Shaft
  219
- Differential Carrier
  222
- Differential Carrier <Evolution-IV, Evolution-V Gsr
  222
- Evolution-V Rs
  224
- Torque Transfer Differential <Vehicles with Ayc
  226
- Lsd Case Assembly <Vehicles Without Ayc
  229
- Hydraulic Unit
  233
- Vehicles with Ayc
  233
- Sensor Relay <Vehicles with Ayc
  235
- Ayc-Ecu
  236
- Power Plant Mount
  237
Front Suspension

239
- Service Specifications
  240
- Special Tools
  240
- On-Vehicle Service
  241
- Wheel Alignment Check and Adjustment <EVOLUTION-V
  241
- Strut Assembly
  242
- Lower Arm <Evolution-IV
  243
- Lower Arm <Evolution-V
  245
- Stabilizer Bar
  247
Rear Suspension

249
- Lubricant
  250
- Service Specifications
  250
- Special Tools
  250
- 1 Rear Wheel Alignment Check and Adjustment
  
  251
- 2 Ball Joint Dust Cover Check
  
  251
  - On-Vehicle Service
    251
  - Rear Suspension Assembly
    252
  - Upper Arm Assembly
    254
  - Trailing Arm Assembly
    256
  - Lower Arm and Toe Control Arm Assemblies
    258
  - Shock Absorber Assembly
    261
  - Stabilizer Bar
    262
  - Service Brakes
    265
Basic Brake System

266
- General
  266
  - General
    267
    
    Outline of Change
    267
  - On-Vehicle Service
    267
    
    Brake Pedal Check and Adjustment
    267
  - Brake Pedal
    269
  - Master Cylinder and Brake Booster
    270
  - Master Cylinder
    272
  - Disc Brake
    274
Anti-Lock Braking System (Abs)

276
- Troubleshooting
  
  277
- On-Vehicle Service
  
  292
  - Wheel Speed Sensor Output Voltage
    292
  - Measurement <EVOLUTION-V
    292
- Lateral Acceleration Sensor
  
  292
- Wheel Speed Sensor
  
  293
  - Parking Brakes
    294
    
    Parking Brake
    298
    
    Parking Brake Cable
    298
Steering

302
- 1 Steering Angle Check
  
  303
- 2 Oil Pump Belt Tension Check and Adjustment
  
  303
  - On-Vehicle Service
    303
  - Service Specifications
    303
  - Special Tools
    303
  - Evolution-IV Rs
    304
  - Power Steering Gear & Linkage
    304
  - Steering Wheel
    304
  - Power Steering Oil Pump
    308
  - Power Steering Fluid Cooler
    310
Body

311
- Hood
  312
- Fender
  313
- Trunk Lid <Evolution-V
  314
- BODY CONSTRUCTION (Difference between EVOLUTION-IV and V)
  315
- Body Dimension
  317
- Dimensions)
  319
Exterior

325
- Front Bumper <Evolution-IV
  326
- Special Tools
  326
- Front Bumper <Evolution-V
  328
- Rear Bumper <Evolution-V
  330
- Aero Parts <Evolution-IV
  331
- Aero Parts <Evolution-V
  333
- Rear Fender Garnish <Evolution-V
  335
- Intercooler & Radiator Water Spray System <Evolution-V
  337
- Mark <Evolution-V
  339
Chassis Electrical

341
- General
  
  343
- Battery
  
  343
  - Service Specification
    343
  - On-Vehicle Service
    343
  - Battery Testing Procedure
    345
- Ignition Switch <Except Evolution-VI with Immobilizer System
  
  346
  - Special Tool
    346
  - Troubleshooting
    346
  - Ignition Switch
    346
- Immobilizer System
  
  346
  - Special Tool
    353
  - Troubleshooting
    353
  - Ignition Switch and Immobilizer System
    353
- Combination Meters
  
  362
  - Service Specifications
    362
  - Sealant
    363
  - Special Tools
    363
  - Troubleshooting
    364
  - Inspection Procedure
    365
  - On-Vehicle Service
    367
  - Combination Meters
    370
- Headlamp
  
  372
  - Service Specifications
    372
  - Special Tools
    372
  - Troubleshooting
    373
  - Diagnosis Function
    373
  - On-Vehicle Service
    374
  - Headlamp and Front Turn-Signal Lamp
    376
- Front Fog Lamp
  
  379
  - Service Specifications
    379
  - On-Vehicle Service
    379
  - Fog Lamp
    381
- Rear Combination Lamp
  
  382
  - Troubleshooting
    382
- Side Turn-Signal Lamp
  
  383
  - Special Tool
    383
- Hazard Warning Lamp Switch, Clock
  
  384
  - Special Tool
    384
  - Hazard Warning Lamp Switch
    384
- Radio and Tape Player
  
  385
  - Troubleshooting
    385
  - Radio and Tape Player
    387
- Speaker
  
  387
- Antenna
  
  388
  - Pole Antenna
    388
  - Rear Window Antenna and Glass Diversity Antenna
    389
- Rear Window Defogger
  
  390
  - Troubleshooting <Vehicles with
    390
  - Automatic A/C
    390
  - On-Vehicle Service
    390
  - Rear Window Defogger Switch
    391
  - Vehicles with Automatic A/C
    391

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Mitsubishi Lancer Evolution-V Manuals

Mitsubishi Lancer Evolution-V Workshop Manual (391 pages)

Table of Contents

Evolution-IV

Fuel

Multipoint Injection (Mpi)

General Information

Service Specifications

Sealant

Special Tools

Troubleshooting

On-Vehicle Service

1 Idle Position Switch and Throttle Position Sensor (TPS) Adjustment

2 Fixed SAS Adjustment

3 Basic Idle Speed Adjustment

4 Fuel Pressure Measurement

5 MPI System Components Layout

8 Oxygen Sensor Check

10 Resistor Check

11 Fuel Pump Relay No.2 Check

12 Fuel Pump Resistor Check

Injector

Throttle Body

Engine Cooling

Intake and Exhaust

Service Specifications

On-Vehicle Service

Special Tool

Intercooler

Air Control Valve

Intake Manifold

Exhaust Manifold and Turbocharger

Exhaust Pipe and Muffler

Engine Electrical

1 Ignition Coil with Built-In Power Transistor Check

2 Spark Plug Check, Cleaning, and Replacement

Clutch

Manual Transmission

Special Tools

On-Vehicle Service

Transmission Control

Transmission Assembly

Transfer Assembly

Manual Transmission Overhaul

Rear Axle

Front Suspension

Rear Suspension

1 Rear Wheel Alignment Check and Adjustment

2 Ball Joint Dust Cover Check

Basic Brake System

Anti-Lock Braking System (Abs)

Troubleshooting

On-Vehicle Service

Lateral Acceleration Sensor

Wheel Speed Sensor

Steering

1 Steering Angle Check

2 Oil Pump Belt Tension Check and Adjustment

Body

Exterior

Chassis Electrical

General

Battery

Ignition Switch <Except Evolution-VI with Immobilizer System

Immobilizer System

Combination Meters

Headlamp

Front Fog Lamp

Rear Combination Lamp

Side Turn-Signal Lamp

Hazard Warning Lamp Switch, Clock

Radio and Tape Player

Speaker

Antenna

Rear Window Defogger

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