Mitsubishi LANCER EVOLUTION 2003 Technical Information Manual
  1. Manuals
  2. Brands
  3. Mitsubishi Manuals
  4. Automobile
  5. LANCER EVOLUTION 2003
  6. Technical information manual

Mitsubishi LANCER EVOLUTION 2003 Technical Information Manual

Hide thumbs Also See for LANCER EVOLUTION 2003:
Table of Contents

Advertisement

Quick Links

2003
MITSUBISHI
LANCER
EVOLUTION VIII
TECHNICAL
INFORMATION
MANUAL
FOREWORD
This manual has been prepared as an introduction to
the specifications, features, construction, functions,
and other areas of the new 2003 LANCER EVOLU-
TION VIII. It includes Technical Information and Body
Repair Service. The Body Repair sections immediate-
ly follow Group 55 - Heater, Air Conditioning and Ven-
tilation.
Please read this manual carefully so that it will be of
assistance for your service and sales activities. Please
note the following service manuals are also available
and should be used in conjunction with this manual.
SERVICE MANUAL
PARTS CATALOG
No part of this publication may be reproduced, stored in any retrieval
system of transmitted, in any form or by any means, including but not
limited to electronic, mechanical photocopying, recording or otherwise,
without the prior written permission of Mitsubishi Motors Corporation.
ã2003 Mitsubishi Motors Corporation
All Rights, Reserved
Printed in USA
MSSP-260B-2003
GROUP INDEX
General . . . . . . . . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication . . . . . . . . . . . . . . . . . . . .
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling . . . . . . . . . . . . . . . . .
Intake and Exhaust . . . . . . . . . . . . . .
Engine Electrical. . . . . . . . . . . . . . . .
Clutch. . . . . . . . . . . . . . . . . . . . . . . . .
Manual Transaxle . . . . . . . . . . . . . . .
Propeller Shaft . . . . . . . . . . . . . . . . .
Front Axle . . . . . . . . . . . . . . . . . . . . .
Rear Axle . . . . . . . . . . . . . . . . . . . . . .
MSSP-206B-2003
BUM6K103A
Wheel and Tire . . . . . . . . . . . . . . . . .
Power Plant Mount . . . . . . . . . . . . . .
Front Suspension . . . . . . . . . . . . . . .
Rear Suspension . . . . . . . . . . . . . . .
Service Brakes . . . . . . . . . . . . . . . . .
Parking Brakes . . . . . . . . . . . . . . . . .
Steering . . . . . . . . . . . . . . . . . . . . . . .
Body. . . . . . . . . . . . . . . . . . . . . . . . . .
Exterior . . . . . . . . . . . . . . . . . . . . . . .
Interior and Supplemental
General . . . . . . . . . . . . . . . . . . . . . . .
Restraint System (SRS) . . . . . . . . . .
Chassis Electrical . . . . . . . . . . . . . . .
Heater, Air Conditioning
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
and Ventilation . . . . . . . . . . . . . . . . .
Body Repair
Return to Main Menu
00
11
12
13
14
15
16
17
21
22
25
26
27
31
32
33
34
35
36
37
42
51
52
54
55

Advertisement

Table of Contents
loading

Related Manuals for Mitsubishi LANCER EVOLUTION 2003

Summary of Contents for Mitsubishi LANCER EVOLUTION 2003

  • Page 1: Table Of Contents

    Chassis Electrical ....limited to electronic, mechanical photocopying, recording or otherwise, without the prior written permission of Mitsubishi Motors Corporation. Heater, Air Conditioning ã2003 Mitsubishi Motors Corporation .

  • Page 2: General

    00-1 GROUP 00 GENERAL CONTENTS HOW TO USE THIS MANUAL..00-2 SUSPENSION ..... . . 00-7 ACTIVE SAFETY.
  • Page 3 MFI: Indicates multiport fuel injection, or engines equipped with the multiport injection. TARGETS OF DEVELOPMENT M2000004000182 Since the model’s introduction in 1992, Mitsubishi premier event, the WRC (World Rally Champion- Motors has continually evolved the Lancer Evolution ship). The Lancer Evolution series continues to...
  • Page 4 4. Aluminum Hood To clearly express the Mitsubishi design identity 8. Lancer and Evolution Mark while also improving cooling performance, a kick-up was added to the hood and the outlet was made larger.
  • Page 5 00-4 GENERAL TECHNICAL FEATURES INTERIOR M2000018000152 DESIGN FEATURES AC211416 It is vertically angled toward the front. 1. Steering wheel A MOMO leather-wrapped 3-spoke steering 4. Separated center panel and floor console wheel is used. 5. Seats 2. Meter panel High-back sport type RECARO seats are used in The driver-oriented meter panel has been the front, and a high-back bench seat is used for designed for easy visibility.
  • Page 6 00-5 GENERAL TECHNICAL FEATURES BODY DIMENSIONS M2000019000133 AC102003AB NO. ITEM DIMENSION ITEM DIMENSION Overall length mm (in) 4,535 (178.5) Tread mm (in) Front 1,515 (59.6) Overall width mm (in) 1,770 (69.7) Rear 1,515 (59.6) Overall height mm (in) 1,450 (57.1) Front leg space mm (in) 930 (36.6) Rear leg space mm (in)
  • Page 7 00-6 GENERAL TECHNICAL FEATURES MINIMUM TURNING RADIUS NO. ITEM DIMENSION Effective turning radius mm (in) 5,900 (232.3) Minimum turning radius mm (in) 5,600 (220.5) Front overhang mm (in) 930 (36.6) Wheelbase mm (in) 2,625 (103.3) AC005234 ENGINE M2000020000104 2.0-litre 16-valve DOHC engine The 4G63 2.0-liter engine is available with MFI.
  • Page 8 Aggressive use of special components that base for superior handling stability. Optimum design include Mitsubishi Motor’s own inverted struts and of the suspension points and use of aluminum parts forged aluminum parts reduces weight. A trailing arm for the suspension arms and crossmember reduces type multi-link suspension is used in rear.
  • Page 9 00-8 GENERAL TECHNICAL FEATURES ACTIVE SAFETY M2000031000090 BRAKING SYSTEM PARKING BRAKE SWITCH STEERING ANGULAR VELOCITY SENSOR HYDRAULIC UNIT {INTEGRATED IN BRAKE MODULATOR (ABS-ECU)} 10067AU ABS SENSOR LATERAL G-SENSOR DATA LINK LONGITUDINAL G-SENSOR CONNECTOR ABS SENSOR AC211719 STOPLIGHT SWITCH Top components such as Bremboä brakes, EBD and EBD (Electronic Brake-force Distribution sports ABS aim to improve braking power and brak- system)
  • Page 10 00-9 GENERAL TECHNICAL FEATURES PASSIVE SAFETY M2000032000093 SRS AIR BAGS DRIVER'S AIR BAG PASSENGER'S SEAT BELT PRE-TENSIONER (FRONT) AIR BAG AC211587AB Driver’s and front passenger’s air bags and seat SEAT BELT WITH PRE-TENSIONER belts with pre-tensioner are standard. The seat belts with pre-tensioner work simulta- neously with the SRS.
  • Page 11 • Child-protection rear door locks structure features strategic reinforcements plus a • Child restraint fitting large side-door beam. ENVIRONMENTAL PROTECTION M2000027000138 Mitsubishi has given careful consideration to protec- tion of natural resources and the environment in the vehicle. Environmentally friendly features are shown below.
  • Page 12 00-11 GENERAL TECHNICAL FEATURES Items Dealing with Environmental Protection PREVENTION OF PART NAME MAIN DETAIL ATMOSPHERIC POLLUTION Recycling Air cleaner case Application of recycled polypropylene material that contains recycled paper makes effective use of resources and reduces weight. Hood weatherstripping Use of a thermoplastic elastomer olefin material makes recycling easier.
  • Page 13 CONTENT Country J: Japan J A 3 A H 8 6 F 1 3 U 0 0 0 0 0 1 Make A: Mitsubishi Vehicle type 3: Passenger car Others A: Driver and passenger air bags 1 2 3 4 5 6 7 8 9 10 11...
  • Page 14 00-13 GENERAL GENERAL DATA AND SPECIFICATIONS GENERAL DATA AND SPECIFICATIONS M2000030000116 GENERAL SPECIFICATIONS AC211823 ITEM CT9A SNGFZL 2M Vehicle Overall length 1 4,535 (178.5) dimension mm (in) Overall width 2 1,770 (69.7) Overall height 3 1,450 (57.1) (unladen) Wheelbase 4 2,625 (103.3) Tread-front 5 1,515 (59.6) Tread-rear...
  • Page 15 NOTES...

  • Page 16: Engine

    11A-1 GROUP 11A ENGINE CONTENTS GENERAL SPECIFICATIONS ..11A-2 BASE ENGINE ....11A-3...
  • Page 17 11A-2 ENGINE GENERAL DESCRIPTION GENERAL DESCRIPTION M2112000100233 The model 4G63-DOHC engine, based on the 4G63 single-overhead-camshaft engine has four valves per cylinder and two camshafts in the cylinder head (double-overhead-camshaft configuration). GENERAL SPECIFICATIONS ITEM 4G63-DOHC-T/C 1,997 Total displacement 　 cc Combustion chamber Pent roof type Bore ×...
  • Page 18 11A-3 ENGINE BASE ENGINE BASE ENGINE M2112001000176 CYLINDER HEAD The cylinder head is made of an aluminum alloy that The spark plugs are located at the center of the com- is lightweight and offers outstanding cooling effi- bustion cambers. ciency. The camshaft bearings are placed at six locations on The combustion chamber is of the pent-roof type.
  • Page 19 11A-4 ENGINE BASE ENGINE TIMING BELT TRAIN The intake camshaft, exhaust, and the oil pump are All sprockets are made of a sintered alloy. driven by a single timing belt. Timing belt tension varies at different engine temper- atures and ages of the belt. The auto tensioner absorbs changes in belt tension to prevent the noise problem from getting worse and to improve durability.
  • Page 20 11A-5 ENGINE BASE ENGINE VALVE The change to natrium-filled exhaust valves reduces weight and assists in cooling the bell section. NATRIUM-FILLED AK204065AB...
  • Page 21 NOTES...

  • Page 22: Lubrication

    12-1 GROUP 12 ENGINE LUBRICATION CONTENTS GENERAL DESCRIPTION..12-2...
  • Page 23 12-2 ENGINE LUBRICATION GENERAL DESCRIPTION GENERAL DESCRIPTION M2120000100012 The drawn cup air-cooled type engine oil cooler has been adopted. The engine oil cooler is installed below the right headlight assembly and brings in the air through the oil cooler duct of the front bumper to cool the engine oil.

  • Page 24: Fuel

    13-1 GROUP 13 FUEL CONTENTS MULTIPORT FUEL SYSTEM (MFI) ..... . FUEL SUPPLY ........
  • Page 25 NOTES...
  • Page 26 13A-1 GROUP 13A MULTIPORT FUEL SYSTEM (MFI) CONTENTS GENERAL DESCRIPTION..13A-2 FAN MOTOR CONTROL ..13A-9 SENSOR..... . . 13A-4 FUEL PRESSURE CONTROL, INTAKE CHARGE PRESSURE CONTROL .
  • Page 27 13A-2 MULTIPORT FUEL SYSTEM (MFI) GENERAL DESCRIPTION GENERAL DESCRIPTION M2132000100172 The control functions are basically the same as those for the 2.0-liter turbocharged engine of the previous ECLIPSE (D32A, D33A). In addition to the improve- ments already adopted on the 2.4-liter engine of the ECLIPSE (D52A), the following improvements have been made: IMPROVEMENT/ADDITION...
  • Page 28 13A-3 MULTIPORT FUEL SYSTEM (MFI) GENERAL DESCRIPTION SYSTEM BLOCK DIAGRAM SENSOR, SWITCH ACTUATOR ENGINE CONTROL MODULE(ECM) Volume airflow sensor No.1 injector No.2 injector Intake air temperature sensor [1] Fuel injection control No.3 injector Barometric pressure sensor No.4 injector Engine coolant temperature Idle air control motor sensor [2] Idle speed control...
  • Page 29 13A-4 MULTIPORT FUEL SYSTEM (MFI) SENSOR SENSOR M2132001000101 CLUTCH PEDAL POSITION SWITCH The clutch pedal position switch is a contact type switch that is mounted on the clutch pedal assembly to detect the pressing of CLUTCH PEDAL POSITION SWITCH the clutch pedal. When the driver presses the clutch pedal while shifting gears, the contacts of the clutch pedal position switch close.
  • Page 30 13A-5 MULTIPORT FUEL SYSTEM (MFI) FUEL INJECTION CONTROL FUEL INJECTION CONTROL M2132003000130 The fuel injection control is basically the same as When the driver presses the clutch pedal while shift- that for the 2.0-liter turbocharged engine installed on ing gears, this control changes the fuel injection vol- the previous ECLIPSE.
  • Page 31 13A-6 MULTIPORT FUEL SYSTEM (MFI) IDLE AIR CONTROL (IAC) IDLE AIR CONTROL (IAC) M2132004000133 The idle air control is basically the same as that for the 2.4L engine installed in the ECLIPSE. System Configuration Diagram VOLUME AIRFLOW SENSOR BAROMETRIC PRESSURE SENSOR INTAKE AIR TEMPERATURE SENSOR IDEL AIR CONTROL BIMETAL...
  • Page 32 13A-7 MULTIPORT FUEL SYSTEM (MFI) IGNITION TIMING AND DISTRIBUTION CONTROL IGNITION TIMING AND DISTRIBUTION CONTROL M2132005000136 The ignition timing and distribution control is basi- cally the same as that for the 2.4L engine installed in the ECLIPSE. System Configuration Diagram IGNITION SWITCH BATTERY VOLUME AIRFLOW SENSOR...
  • Page 33 13A-8 MULTIPORT FUEL SYSTEM (MFI) FUEL PUMP CONTROL FUEL PUMP CONTROL M2132017500019 • A relay circuit has been added in order to supply • A control function has been added to change the the power for actuating the fuel pump directly fuel discharge volume of the fuel pump in two from the battery.
  • Page 34 13A-9 MULTIPORT FUEL SYSTEM (MFI) FAN MOTOR CONTROL FAN MOTOR CONTROL M2132008000061 To control the radiator fan motor, the same stepless To control the condenser fan motor, the same two- control system with pulse wide modulation (PWM) stage control system with two relays that is used on that is used on the 2.4-liter engine of the ECLIPSE the 2.0-liter turbocharged engine of the previous (D52A), has been adopted.
  • Page 35 13A-10 MULTIPORT FUEL SYSTEM (MFI) ON-BOARD DIAGNOSTICS ON-BOARD DIAGNOSTICS M2132009000138 The powertrain control module (PCM) has been pro- vided with the following functions for easier system inspection. Diagnostic Trouble Code (DTC) and Service Engine Soon/Malfunction Indicator Lamp (MIL) Function The diagnostic trouble code (DTC) and service engine soon/malfunction indicator lamp MIL items are shown in the following table.
  • Page 36 13A-11 MULTIPORT FUEL SYSTEM (MFI) ON-BOARD DIAGNOSTICS DIAGNOSTIC ITEM MIL ITEM P0172 System too rich × P0181 Fuel tank temperature sensor circuit range/performance × P0182 Fuel tank temperature sensor circuit low input × P0183 Fuel tank temperature sensor circuit high input ×...
  • Page 37 13A-12 MULTIPORT FUEL SYSTEM (MFI) ON-BOARD DIAGNOSTICS DIAGNOSTIC ITEM MIL ITEM P0830 Clutch pedal position switch circuit range/ performance − P1400 Manifold differential pressure sensor circuit malfunction × P1603 Battery backup circuit malfunction × P2066 Fuel level sensor circuit range/performance (sensor 2) ×...
  • Page 38 13A-13 MULTIPORT FUEL SYSTEM (MFI) ON-BOARD DIAGNOSTICS MUT-II/III SCAN TOOL ITEM NO. INSPECTION ITEM UNIT DISPLAY HO2S BANK1 S2 Heated oxygen sensor (rear) IAT SENSOR Intake air temperature sensor °C (°F) IG. TIMING ADV Ignition coils and ignition power transistor °...
  • Page 39 NOTES...
  • Page 40 13B-1 GROUP 13B FUEL SUPPLY CONTENTS GENERAL DESCRIPTION..13B-2 FUEL TANK ....13B-3...
  • Page 41 13B-2 FUEL SUPPLY GENERAL DESCRIPTION GENERAL DESCRIPTION M2134000100123 The fuel tank assembly consists of the following The fuel system consists of the following compo- • Fuel pump module nents: • Fuel level sensor (sub) • Fuel injector • Fuel tank leveling valve assembly •...
  • Page 42 13B-3 FUEL SUPPLY FUEL TANK FUEL TANK M2134001000163 • Fuel tank shut-off valve A steel fuel tank is located under the floor of the rear • Fuel tank differential pressure sensor seats to provide increased safety and increase the • Fuel tank temperature sensor amount of luggage compartment space.
  • Page 43 NOTES...

  • Page 44: Engine Cooling

    14-1 GROUP 14 ENGINE COOLING CONTENTS GENERAL DESCRIPTION ..14-2...
  • Page 45 14-2 ENGINE COOLING GENERAL DESCRIPTION GENERAL DESCRIPTION M2140000100122 The cooling system is a water-cooled pressurized, • To improve engine cooling performance and forced circulation type which offers the following fea- reduce weight, a plastic tank and aluminum radia- tures. tor fins are used. •...

  • Page 46: Intake And Exhaust

    15-1 GROUP 15 INTAKE AND EXHAUST CONTENTS AIR INTAKE SYSTEM ... . 15-2 EXHAUST SYSTEM ....15-5 AIR DUCT AND AIR CLEANER .
  • Page 47 15-2 INTAKE AND EXHAUST AIR INTAKE SYSTEM AIR INTAKE SYSTEM AIR DUCT AND AIR CLEANER M2150004000032 • The air cleaner is made from recycled paper • Unrestricted fresh ambient air enters from above mixed with plastic to reduce industrial wastes and the radiator, engine performance has been protect the environment.
  • Page 48 15-3 INTAKE AND EXHAUST AIR INTAKE SYSTEM CHARGE AIR COOLER WATER SPRAY M2150008000012 • Sprays water when the water spray switch on the To complement the charge air cooler efficiency in floor console is operated. ranges where the cooling efficiency of the air cooled •...
  • Page 49 15-4 INTAKE AND EXHAUST AIR INTAKE SYSTEM SYSTEM DIAGRAM FRONT-ECU IGNITION IGNITION TAILLIGHT SWITCH (IG1) SWITCH (IG2) RELAY RELAY JUNCTION BLOCK JOINT JOINT CONNECTOR (2) CONNECTOR (4) JUNCTION BLOCK CHARGE AIR COOLER COMBINATION WATER SPRAY METER RELAY JOINT CONNECTOR (1) ENGINE CONTROL MODULE...
  • Page 50 15-5 INTAKE AND EXHAUST EXHAUST SYSTEM EXHAUST SYSTEM TURBOCHARGER M2150009000015 Dual exhaust passages from the engine to the tur- bine housing prevents obstruction of the flow and guides the exhaust gas smoothly to the turbine to improve low and mid-range torque and engine response.
  • Page 51 15-6 INTAKE AND EXHAUST EXHAUST SYSTEM EXHAUST PIPE AND MUFFLER M2150003000039 • All stainless exhaust piping reduces corrosion The exhaust system consists of 3 separate sections: and heat. front exhaust pipe, center exhaust pipe, and main • Thermal insulating cover and materials on front muffler.

  • Page 52: Engine Electrical

    16-1 GROUP 16 ENGINE ELECTRICAL CONTENTS CAMSHAFT POSITION SENSOR . . . 16-2...
  • Page 53 16-2 ENGINE ELECTRICAL CAMSHAFT POSITION SENSOR CAMSHAFT POSITION SENSOR M2163002000069 The camshaft position sensor detects the camshaft position using a sensing cylinder which is mounted at the rear end the exhaust camshaft. CAMSHAFT SENSING CYLINDER CAMSHAFT POSITION SENSOR AK204160...

  • Page 54: Engine And Emission Control

    17-1 GROUP 17 ENGINE AND EMISSION CONTROL CONTENTS ACCELERATOR SYSTEM ..17-2 EMISSION CONTROL ... . 17-3 GENERAL DESCRIPTION ... . . 17-2 GENERAL DESCRIPTION .
  • Page 55 17-2 ENGINE AND EMISSION CONTROL ACCELERATOR SYSTEM ACCELERATOR SYSTEM GENERAL DESCRIPTION M2170001000091 The accelerator system is a cable and suspended pedal combination. Plastic bushing and rubber damper have been attached to the end of the accel- erator cable, to prevent noise and vibration when the cable and accelerator pedal arm contact.
  • Page 56 17-3 ENGINE AND EMISSION CONTROL EMISSION CONTROL EMISSION CONTROL GENERAL DESCRIPTION M2171000100195 The emission control system is basically the same as The EGR system does not contain a vacuum control that for the 2.4L engine installed in the ECLIPSE. valve. The evaporative emission system has a check valve between the intake manifold and the evapora- tive emission purge solenoid to prevent reverse flow during boost.
  • Page 57 NOTES...

  • Page 58: Clutch

    21-1 GROUP 21 CLUTCH CONTENTS GENERAL DESCRIPTION..21-2...
  • Page 59 21-2 CLUTCH GENERAL DESCRIPTION GENERAL DESCRIPTION M2210000100063 The clutch is a dry single-disc, diaphragm type using hydraulic controls. SPECIFICATIONS ITEM SPECIFICATION Engine model 4G63-DOHC-Intercooler Turbocharger Clutch disc type Dry single plate type 240 × 160 (9.4 × 6.3) Clutch disc facing diameter OD x ID mm (in) Clutch cover type Diaphragm spring type 9,320 ±...

  • Page 60: Manual Transaxle

    22A-1 GROUP 22A MANUAL TRANSAXLE CONTENTS GENERAL DESCRIPTION..22A-2 TRANSMISSION CONTROL ..22A-5 AWD SYSTEM ....22A-4...
  • Page 61 22A-2 MANUAL TRANSAXLE GENERAL DESCRIPTION GENERAL DESCRIPTION M2220000100086 The W5M5 manual transaxle has been adopted. This W5M5 transaxle is an AWD unit. In structure and operation, the transaxle is very similar to FWD model, however the gear ratio is appropriate for high torque engine with turbocharger and AWD.
  • Page 62 22A-3 MANUAL TRANSAXLE GENERAL DESCRIPTION 19 18 17 16 15 14 AC207467AB HYPOID PINION 4TH SPEED GEAR CENTER DIFFERENTIAL 3RD − 4TH SPEED 1ST SPEED GEAR SYNCHRONIZER HUB 1ST − 2ND SPEED 3RD SPEED GEAR SYNCHRONIZER HUB TRANSAXLE CASE 2ND SPEED GEAR CLUTCH HOUSING 5TH SPEED GEAR REVERSE BEARING RETAINER...
  • Page 63 22A-4 MANUAL TRANSAXLE AWD SYSTEM AWD SYSTEM M2220000300013 TRANSAXLE ENGINE TARNSFER VISCOUS CENTER DIFFERENTIAL COUPLING UNIT (VCU) FRONT DIFFERENTIAL REAR DIFFERENTIAL AC207584 • The AWD system uses the center differential with • A viscous coupling unit (VCU) is used for the cen- limited slip device.
  • Page 64 22A-5 MANUAL TRANSAXLE TRANSMISSION CONTROL TRANSMISSION CONTROL M2220002000096 CONSTRUCTION DIAGRAM SELECT CABLE TRANSAXLE CONTROL CABLE ASSEMBLY SHIFT KNOB SHIFT CABLE SHIFT LEVER ASSEMBLY AC207487 • The shift lever is the spherical rotary shaft fulcrum • The shift and select cable securing portions have type.
  • Page 65 NOTES...

  • Page 66: Propeller Shaft

    25-1 GROUP 25 PROPELLER SHAFT CONTENTS GENERAL DESCRIPTION..25-2...
  • Page 67 25-2 PROPELLER SHAFT GENERAL DESCRIPTION GENERAL DESCRIPTION M2250000100089 A 3 way split, 4-joint type propeller shaft with center • For environmental protection, a lead-free grease bearing, with the following features is utilized: is used on the LJ and the center bearing. •...

  • Page 68: Front Axle

    26-1 GROUP 26 FRONT AXLE CONTENTS GENERAL DESCRIPTION..26-2...
  • Page 69 26-2 FRONT AXLE GENERAL DESCRIPTION GENERAL DESCRIPTION M2260000100132 The front axle consists of front wheel hub assembly, • The drive shaft on the differential side incorpo- knuckles and drive shafts, and has the following fea- rates a TJ type constant velocity joint. tures: •...

  • Page 70: Rear Axle

    27-1 GROUP 27 REAR AXLE CONTENTS REAR AXLE ....27-2 DIFFERENTIAL....27-3...
  • Page 71 27-2 REAR AXLE REAR AXLE REAR AXLE M2270003000083 The rear axle consists of rear wheel hub assembly, • The driveshaft on differential side incorporates a knuckles and driveshafts, and has the following fea- TJ type constant velocity joint. tures: • ABS rotors for detecting the wheel speed are •...
  • Page 72 72.0 × 25.0 (2.83 × 1.0) Side diameter) mm (in) 62.0 × 25.0 (2.44 × 1.0) Front 72.0 × 25.0 (2.83 × 1.0) Rear Differential gear oil Type Hypoid gear oil MITSUBISHI Genuine Gear Oil Part No.8149630EX or equivalent 0.55 (0.58) Amount dm (qt)
  • Page 73 27-4 REAR AXLE DIFFERENTIAL DIFFERENTIAL MOUNT The front of differential carrier is supported with the differential support member via the differential mount bracket with insulator. The rear is supported with the differential support arm. CONSTRUCTION DIAGRAM TOE CONTROL DIFFERENTIAL SUPPORT MEMBER DIFFERENTIAL SUPPORT DIFFERENTIAL...

  • Page 74: Wheel And Tire

    31-1 GROUP 31 WHEEL AND TIRE CONTENTS GENERAL INFORMATION ..31-2...
  • Page 75 31-2 WHEEL AND TIRE GENERAL INFORMATION GENERAL INFORMATION M2310000100178 The following wheel and tire specifications have been established. SPECIFICATIONS ITEM SPECIFICATION Wheel Type Aluminum type 17 × 8JJ Size Amount of wheel offset mm (in) 38 (1.5) Pitch circle diameter (PCD) mm 114.3 (4.50) (in) Tire...

  • Page 76: Power Plant Mount

    32-1 GROUP 32 POWER PLANT MOUNT CONTENTS GENERAL DESCRIPTION..32-2...

  • Page 77: Front Suspension

    32-2 POWER PLANT MOUNT GENERAL DESCRIPTION GENERAL DESCRIPTION M2320000100113 • Installation of roll stopper in the upper area has The inertia axial system based the LANCER system has been adopted for the engine mount system. reduced engine rolling. Furthermore, enlarge- •...

  • Page 78: Rear Suspension

    34-1 GROUP 34 REAR SUSPENSION CONTENTS GENERAL DESCRIPTION..34-2...
  • Page 79 34-2 REAR SUSPENSION GENERAL DESCRIPTION GENERAL DESCRIPTION M2340000100137 COMPONENT CHARACTERISTICS A trailing arm type multi-link suspension is used for the rear suspension. In contrast to the trailing arm (COMPARED TO THE LANCER) multi-link system used on the Lancer, the Lancer 1.
  • Page 80 34-3 REAR SUSPENSION GENERAL DESCRIPTION CONSTRUCTION DIAGRAM COIL SPRING STABILIZER BAR SHOCK ABSORBER UPPER ARM ASSEMBLY CROSSMEMBER (FORGED ALUMINUM) (FORGED ALUMINUM) DIFFERENTIAL SUPPORT STABILIZER BAR LINK MEMBER ASSIST LINK DIFFERENTIAL (FORGED ALUMINUM) SUPPORT ARM ASSIST LINK CONTROL BAR TRAILING ARM ASSEMBLY LOWER ARM ASSEMBLY (FORGED ALUMINUM) (FORGED ALUMINUM)
  • Page 81 NOTES...
  • Page 82 35-1 GROUP 35 SERVICE BRAKES CONTENTS SERVICE BRAKES ........FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) .
  • Page 83 NOTES...

  • Page 84: Service Brakes

    35A-1 GROUP 35A SERVICE BRAKES CONTENTS GENERAL DESCRIPTION..35A-2 FRONT DISC BRAKE... . . 35A-5 MASTER CYLINDER ... . . 35A-4 REAR DISC BRAKE .
  • Page 85 35A-2 SERVICE BRAKES GENERAL DESCRIPTION GENERAL DESCRIPTION M2350000100183 Top components such as Bremboä brakes, EBD and sports ABS improve braking power and braking sta- bility. FEATURES 2. Adoption of an electronic brake-force distribution (EBD) makes it possible to maintain the maxi- Improved braking performance mum amount of braking force even when the 1.
  • Page 86 35A-3 SERVICE BRAKES GENERAL DESCRIPTION SPECIFICATIONS ITEM SPECIFICATION Master Type Tandem type cylinder I.D. mm (in) 26.9 (1.06) Brake Type Vacuum type, tandem booster Effective dia. of power cylinder 205 + 230 (8.07 + 9.06) mm (in) Boosting ratio 4.5 <Brake pedal depressing force: 230 N (51.7 lb)> Rear wheel hydraulic control method Electronic brake-force distribution (EBD) Front brakes Type...

  • Page 87: Body

    35A-4 SERVICE BRAKES MASTER CYLINDER MASTER CYLINDER M2350001000145 BRAKE FLUID RESERVOIR MASTER CYLINDER BODY PRIMARY PISTON ASSEMBLY PISTON RETAINER SECONDARY PISTON ASSEMBLY AC005372AE The master cylinder is a tandem-type, with a struc- ture that emphasizes safety. BRAKE BOOSTER ASSEMBLY M2350002000148 FRONT DIAPHRAGM REAR DIAPHRAGM PUSH ROD...
  • Page 88 35A-5 SERVICE BRAKES FRONT DISC BRAKE FRONT DISC BRAKE M2350003000141 PADS FRONT OF VEHICLE AC211388AB • The brake pads are equipped with mechanical- Brakes with the following specifications have been adopted for the front brakes. type audible wear indicators to notify the driver •...
  • Page 89 35A-6 SERVICE BRAKES REAR DISC BRAKE REAR DISC BRAKE M2350004000155 PADS FRONT OF VEHICLE AC211389AB • The brake pads are equipped with mechanical- Brakes with the following specifications have been adopted for the rear brakes. type audible wear indicators to notify the driver •...
  • Page 90 33A-1 GROUP 33A FRONT SUSPENSION CONTENTS GENERAL DESCRIPTION..33A-2 STRUT ASSEMBLY ....33A-5 LOWER ARM ....33A-4...
  • Page 91 A MacPherson strut independent suspension-type suspension is used for the front suspension. Aggres- sive use of special components that include Mitsubishi Motor’s own inverted struts and forged aluminum parts reduces weight to create a suspen- sion that gives superior performance made with com- petition use in mind.
  • Page 92 33A-3 FRONT SUSPENSION GENERAL DESCRIPTION CONSTRUCTION DIAGRAM COIL SPRING STRUT INSULATOR STABILIZER LINK (PILLOW BALL JOINT) STABILIZER BAR LOWER ARM BUSHING (PILLOW BALL BUSHING) STRUT (INVERTED STRUT) B-POINT G-POINT A-POINT LOWER ARM ASSEMBLY (FORGED ALUMINUM) FRONT AXLE FRONT AXLE No.1 CROSSMEMBER BAR CROSSMEMBER A-POINT...
  • Page 93 33A-4 FRONT SUSPENSION LOWER ARM LOWER ARM M2330002000050 STOPPERS FRONT OF VEHICLE LOWER ARM ASSEMBLY PILLOW BALL BUSHING ENLARGED BALL DIAMETER AC211384 Use of forged aluminum reduces load on the coil springs and produces nimble suspension action. In addition, outer casings and stoppers on the front bushings and pillow ball bushings in the rear improves the feeling of stiffness and stroke.
  • Page 94 33A-5 FRONT SUSPENSION STRUT ASSEMBLY STRUT ASSEMBLY M2330001000079 SECTION A -A INVERTED STRUT KNUCKLE FRONT OF ECCENTRIC BOLT VEHICLE -1˚ CAMBER -2˚ CAMBER SELECTED SELECTED -1˚ CAMBER -2˚ CAMBER SELECTED SELECTED AC211392AB An inverted strut layout (with the cylinder at the top between the strut assembly and knuckle.
  • Page 95 NOTES...
  • Page 96 35B-1 GROUP 35B FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) CONTENTS GENERAL DESCRIPTION..35B-2 BRAKE MODULATOR (ABS-ECU) . . 35B-9 SENSORS ..... 35B-6 SYSTEM OPERATION .

  • Page 97: General Description

    35B-2 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) GENERAL DESCRIPTION GENERAL DESCRIPTION M2351000100186 Top components such as Bremboä brakes, EBD and sports ABS improve braking power and braking sta- bility. SPORTS ABS EBD (Electronic Brake-force Distribution • 4-wheel independent control optimizes the brake system) force to each wheel to achieve a balance of •...

  • Page 98: Brake Modulator (Abs-Ecu) 10

    35B-3 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) GENERAL DESCRIPTION CONSTRUCTION DIAGRAM AC209828 7, 10 10067AU AC211546 NAME OF PART NO. OUTLINE OF FUNCTION Sensor ABS sensor Sends alternating current signals at frequencies which are proportional to the rotation speeds of each wheel to the ABS-ECU. Lateral G-sensor 2 Sends data on vehicle’s rate of lateral acceleration to the ABS-ECU.
  • Page 99 35B-4 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) GENERAL DESCRIPTION SYSTEM CONFIGURATION DIAGRAM ABS SENSOR (FL) FR SOLENOID VALVE (OUT) ABS SENSOR (RL) FR SOLENOID VALVE (IN) ABS SENSOR (RR) FL SOLENOID VALVE (OUT) ABS SENSOR (FR) FL SOLENOID VALVE (IN) LONGITUDINAL G-SENSOR RR SOLENOID VALVE (OUT) RR SOLENOID VALVE (IN) LATERAL G-SENSOR...
  • Page 100 35B-5 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) GENERAL DESCRIPTION ABS ELECTRICAL CIRCUIT DIAGRAM IGNITION IGNITION FUSIBLE FUSIBLE SWITCH (IG2) SWITCH (IG1) LINK 3 BATTERY LINK 1 JUNCTION BLOCK 7.5A 7.5A 7.5A RELAY COMBINATION METER STOPLIGHT SWITCH ANTI LATERAL LONGITUDINAL LOCK G-SENSOR G-SENSOR STEERING ANGULAR...

  • Page 101: Sensors

    35B-6 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) SENSORS SENSORS M2351001000137 ABS SENSOR FRONT REAR ABS ROTOR DRIVESHAFT DRIVESHAFT ABS SPEED SENSOR ABS ROTOR ABS SPEED SENSOR AC211549AB • The ABS rotors (43 teeth) are installed to the The ABS sensors consist of fixed ABS speed sen- sors and the ABS rotors that rotate at the same drive shafts, and the ABS speed sensors are speed as the wheels, that output alternating current...
  • Page 102 35B-7 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) SENSORS STEERING ANGULAR VELOCITY SENSOR OUTPUT WAVEFORM OF EACH PHOTOINTERRUPTOR 2˚ 4˚ 4˚ 4˚ 4˚ STEERING ANGULAR ST-1 VELOCITY SENSOR θ 4˚ 4˚ ST-2 θ θ Y2057AU 11˚ ST-N SLIT θ SLIT PLATE SLIT PLATE NEUTRAL POSITION ZENER DIODE (FOR DETECTION SLIT...
  • Page 103 35B-8 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) ACTUATORS STOPLIGHT SWITCH PARKING BRAKE SWITCH This switch turns on when the brake pedal is This switch turns on when the parking brake lever is depressed, and turns off when the brake pedal is pulled, and turns off when the parking brake lever is released.
  • Page 104 35B-9 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) BRAKE MODULATOR (ABS-ECU) BRAKE MODULATOR (ABS-ECU) M2351003000144 The ABS-ECU is basically the same as that of the LANCER except the followings: DIAGNOSTIC FUNCTIONS DIAGNOSTIC TROUBLE CODE OUTPUT ITEM Open circuit or short-circuit in ABS sensor (FR) Open circuit or short-circuit in ABS sensor (FL) Open circuit or short-circuit in ABS sensor (RR) Open circuit or short-circuit in ABS sensor (RL)

  • Page 105: System Operation

    35B-10 FOUR-WHEEL ANTI-LOCK BRAKE SYSTEM (4ABS) SYSTEM OPERATION SERVICE DATA OUTPUT SCAN TOOL ITEM NO. CHECK ITEM DISPLAY TEXT DISPLAY OR UNIT FR SNSR Front-right ABS sensor km/h or mph FL SNSR Front-left ABS sensor RR SNSR Rear-right ABS sensor RL SNSR Rear-left ABS sensor BATT.
  • Page 106 36-1 GROUP 36 PARKING BRAKE CONTENTS GENERAL INFORMATION ..36-2...
  • Page 107 36-2 PARKING BRAKE GENERAL INFORMATION GENERAL INFORMATION M2360000100173 FEATURE The parking brakes are a mechanical rear wheel brake design and controlled by a lever. CONSTRUCTION DIAGRAM AC211553AB...
  • Page 108 37-1 GROUP 37 POWER STEERING CONTENTS GENERAL DESCRIPTION..37-2 OIL PUMP ..... . 37-6 STEERING WHEEL .

  • Page 109: General Description

    Rack and pinion Stroke ratio (Rack stroke/Steering wheel 68.61 Maximum turning radius) Rack stroke mm (in) 146 (5.7) Steering angle Inner wheel 32° Outer wheel 27° Power steering fluid Specified lubricants GENUINE MITSUBISHI POWER STEERING FLUID Approximately 1.0 (1.1) Quantity dm (qt)

  • Page 110: Steering Wheel

    37-3 POWER STEERING STEERING WHEEL CONSTRUCTION DIAGRAM STEERING WHEEL STEERING COLUMN SHAFT ASSEMBLY RETURN OIL RESERVOIR HOSE PRESSURE HOSE SUCTION HOSE OIL PUMP ASSEMBLY STEERING GEAR COOLER TUBE ASSEMBLY ASSEMBLY AC211250 AB STEERING WHEEL M2370001000147 The steering wheel has the following features: •...

  • Page 111: Steering Shaft And Column

    37-4 POWER STEERING STEERING SHAFT AND COLUMN STEERING SHAFT AND COLUMN M2370002000128 TILT BRACKET(A) TILT BRACKET(B) STEERING SHAFT ASSEMBLY TILT LEVER SECTION B-B SECTION A-A ONEWAY CAPSULE RIVET AC209414AC The steering column allows drivers to sit in their pre- • A collapsible intermediary shaft prevents the ferred driving position, and the tilt steering wheel steering column from entering the passenger offers easy access.
  • Page 112 37-5 POWER STEERING STEERING SHAFT AND COLUMN SHOCK ABSORBING MECHANISM PRIMARY IMPACT When the vehicle is in a collision and there is a force applied to BEFORE COLLISION the steering column assembly from the steering gear, the col- lapse device is contracted to absorb the shock load. This pre- vents the steering column from moving into the passenger compartment during the impact.
  • Page 113 37-6 POWER STEERING OIL PUMP 2. As the bracket breaks free, the rivet comes out of the U- BEFORE COLLISION section groove in the tilt plate, allowing the steering column U-SECTION GROOVE assembly to move towards the engine compartment. RIVET TILT PLATE TILT BRAKET (B) STEERING COLUMN...
  • Page 114 37-7 POWER STEERING STEERING GEAR STEERING GEAR M2370003000079 TIE-ROD END GEAR HOUSING VALVE HOUSING TIE-ROD BELLOWS HOLLOW GEAR HOUSING BUSHING CROSSMEMBER INNER PIPE CROSSMEMBER AC211252 AB • Using the following parts have contributed to • The installation accuracy, rigidity and steering reduce weight: aluminium steering gear and link- stability have been improved by using an eye age valve housing, plastic tie-rod bellows, and...
  • Page 115 37-8 POWER STEERING OIL RESERVOIR OIL RESERVOIR M2370005000064 An oil reservoir is rubber-mounted. RUBBER MOUNT VIEW A RUBBER MOUNT AC211259 AB...
  • Page 116 42-1 GROUP 42 BODY CONTENTS GENERAL DESCRIPTION..42-2 BODY COLOR CHARTS ....42-9 DOOR ......42-10 HOOD AND FENDER .

  • Page 117: General Description

    42-2 BODY GENERAL DESCRIPTION GENERAL DESCRIPTION M2420000100109 The main body (monocoque body) is highly rigid and 5. Impact safety body RISE (Realized Impact Safety has excellent noise and vibration reduction charac- Evolution) is adopted for the main body (mono- teristics. It also contributes reduced vehicle weight. coque body).

  • Page 118: Hood And Fender

    42-3 BODY HOOD AND FENDER HOOD AND FENDER HOOD AND FENDER M2420001400039 Aluminum hood and fender are used to reduce the weight of the body. A hood air outlet garnish is used to prevent overheating of the engine compartment. CONSTRUCTION DIAGRAM HOOD AIR OUTLET GARNISH HOOD...

  • Page 119: Main Body

    42-4 BODY MAIN BODY MAIN BODY BODY PANELING M2420002000090 : Anti-corrosion steel panels : High-tensile steel panels AB201073 The body has been given enhanced impact safety performance. It has been made lighter by adopting aluminum alloy panels for the hood panel and front fender.

  • Page 120: Body Shell

    42-5 BODY MAIN BODY BODY SHELL M2420003000093 Impact safety body AB201008 The following structure ensures survival space dur- 4. Enlarged cross section of front floor side member ing impact and facility to rescue passengers. 5. Enlarged cross section of side sill outer reinforce- 1.
  • Page 121 42-6 BODY MAIN BODY Steel plate with uneven thickness FRONT SIDEMEMBER INNER CENTER PILLAR REINFORCEMENT THE THICKNESS OF THE CENTER PILLAR REINFORCEMENT LOCATED ABOVE THIS PART IS INCREASED. THE THICKNESS OF THE FRONT SIDEMEMBER INNER PLATE LOCATED BEHIND THIS PART IS INCREASED. ( WITHOUT THE SIDE OUTER PANEL ) FRONT END CROSSMEMBER OUTER THE THICKNESS OF THE FRONT END CROSSMEMBER...
  • Page 122 42-7 BODY MAIN BODY Operational stability SECTION A - A SECTION B - B FRONT PILLAR REINFORCEMENT UPPER COWL TOP LOWER PANEL ROOF RAIL FRONT SIDE OUTER PANEL SPRING HOUSE BRACKET SECTION C - C REAR SHELF PANEL REAR SHELF EXTENSION UPPER FRAME TO FRONT PILLAR BRACE REAR PILLAR...

  • Page 123: Quietness

    42-8 BODY MAIN BODY QUIETNESS M2420004000085 SECTION A - A DASH SILENCER DASH PANEL AB201074 AB201074 AB The following items improve quietness. 3. Filling high rigid foam materials into the side sill 1. Sound absorption foam materials have been filled and the roof side rail to suppress panel vibration into the front pillar, the roof side rail, the center reduces road noise.

  • Page 124: Body Color Charts

    42-9 BODY MAIN BODY BODY COLOR CHARTS M2420005000129 OUTER PANEL- COLOR INNER PANEL- COLOR COLOR COLOR COLOR COLOR COMPOSITION COLOR COLOR CODE NUMBER NAME OF FILM NUMBER NAME SILVER CMA10031 Cool Silver Metallic AC10595 GRAY BRIGHT CMT10010 French Blue Solid CMB17004 BRIGHT BLUE BLUE...

  • Page 125: Door

    42-10 BODY DOOR DOOR DOOR LOCK M2420009000091 CONSTRUCTION DIAGRAM <FRONT> <REAR> OUTSIDE HANDLE OUTSIDE HANDLE INSIDE LOCK ROD INSIDE HANDLE INSIDE LOCK CABLE INSIDE HANDLE DOOR LATCH ASSEMBLY DOOR LATCH DOOR LOCK ASSEMBLY ACTUATOR DOOR LOCK ACTUATOR INSIDE HANDLE ROD INSIDE HANDLE ROD DRIVER'S SIDE PASSENGER'S SIDE...
  • Page 126 42-11 BODY DOOR CENTRAL DOOR LOCKING SYSTEM Door lock operation table OPERATION OPERATION DRIVER’S SIDE PASSENGER’S REAR DOOR DOOR SIDE DOOR Key cylinder Driver’s side Lock Lock Lock Lock door Unlock Unlock Unlock* Unlock* Inside lock knob Lock Lock Lock Lock Unlock Unlock...

  • Page 127: Keyless Entry System

    42-12 BODY DOOR KEYLESS ENTRY SYSTEM M2420010000095 CONSTRUCTION DIAGRAM ETACS-ECU (RECEIVER AND ANTENNA INCORPORATED) Y0232AU RADIO SIGNAL ELECTRIC SIGNAL TRANSMITTER LOCK BUTTON • The signal causes the dome light to flash twice when the door is locked, or come on for 15 seconds when the door is unlocked. •...
  • Page 128 42-13 BODY DOOR OPERATION OF TRANSMITTER OPERATION OF KEYLESS ENTRY SYSTEM Lock button Press once Lock all doors Unlock button Press once Unlock the driver’s door Press once more Unlocks all doors CIPHER CODE The left figure shows a code which is sent from the RKE trans- TRANSMITTER UNLOCK SWITCH mitter.

  • Page 129: Window Glass Regulator

    42-14 BODY DOOR WINDOW GLASS REGULATOR M2420011000098 CONSTRUCTION DIAGRAM <REAR> <FRONT> STATIONARY WINDOW GLASS DOOR WINDOW GLASS DOOR WINDOW GLASS POWER WINDOW GLASS REGULATOR ASSEMBLY POWER WINDOW GLASS REGULATOR ASSEMBLY POWER WINDOW MAIN SWITCH (DRIVER'S SIDE) DOOR LOCK SWITCH (FOR CENTRAL DOOR LOCKING SYSTEM) POWER WINDOW LOCK SWITCH...

  • Page 130: Lid

    42-15 BODY TRUNK LID M2420013000050 TRUNK LID LATCH LOCK CYLINDER TRUNK LID RELEASE HANDLE AC101145 TRUNK LID RELEASE CABLE EMERGENCY TRUNK LID RELEASE HANDLE HANDLE HOLDER AC101168 TRUNK LID LATCH ASSEMBLY AC101169AB • A trunk lid latch, which prevents a person from •...

  • Page 131: Window Glass

    42-16 BODY WINDOW GLASS WINDOW GLASS M2420015000090 AC005392 NO. NAME TYPE THICKNESS COLORING VISIBLE LIGHT {mm (in)} PERMEATION RATE Windshield Laminated 4.3 (0.2) Green glass Front door window glass Tempered 3.1 (0.1) Green glass Rear door window glass 3.1 (0.1) Green Rear stationary window glass 3.1 (0.1)

  • Page 132: Sunroof

    42-17 BODY SUNROOF SUNROOF M2420016000082 Construction diagram DRAIN HOSE SUNSHADE SUNROOF MOTOR ASSEMBLY (BUILT-IN SUNROOF ECU) ROOF LID GLASS DRAIN HOSE DRAIN HOSE DRAIN HOSE OPENING SWITCH TILT-UP SWITCH CLOSE/DOWN SWITCH AC210365AB • Due to the elimination of manual operation in the The power sliding glass sunroof with the tilt-up func- tion to provide sufficient ventilation by tilting up event of a malfunction, a new function of moving...
  • Page 133 42-18 BODY SUNROOF • Fully closing operation as a transmitter adjust- The motor is installed at the front of the housing. It ment function can be done with the lock switch. consists of the motor body, drive gear and sunroof- (Refer to GROUP 54B, SIMPLIFIED WIRING ECU.
  • Page 134 51-1 GROUP 51 EXTERIOR CONTENTS GENERAL INFORMATION ..51-2 WINDSHIELD WIPER AND WASHER 51-5 GENERAL INFORMATION ... . . 51-5 BUMPER ..... . 51-3 REAR WIPER AND WASHER .

  • Page 135: General Information

    M2510000100547 The front mask carries on and further instills the new 4. Rear Spoiler Mitsubishi design identity while also achieving a bal- Two types of rear spoiler are available (i.e. Type A ance of cooling and aerodynamic performance. Con- and B). Type A is made of carbon fiber. Type B is sideration was also given to production model equipped with high-mount stop light.

  • Page 136: Bumper

    51-3 EXTERIOR BUMPER BUMPER GENERAL INFORMATION M2510000100592 A large front bumper integrated with radiator grill and a rear bumper integrated with rear under spoiler have been adopted for better aerodynamic perfor- mance. A cooling hole for the intercooler is in the center of the front bumper.

  • Page 137: Aero Parts

    51-4 EXTERIOR AERO PARTS AERO PARTS GENERAL INFORMATION M2510000100558 • An under cover, a side air dam and a rear spoiler • The rear spoiler has two types. Type A is stan- have been adopted for better aerodynamic per- dard, and type B is optional equipment. The formance and an appealing look.

  • Page 138: Windshield Wiper And Washer

    51-5 EXTERIOR WINDSHIELD WIPER AND WASHER WINDSHIELD WIPER AND WASHER GENERAL INFORMATION M2510000100569 CONSTRUCTION DIAGRAM WIPER BLADE WIPER ARM WIPER MOTOR WIPER LINK ASSEMBLY FRAME AC210201...
  • Page 139 51-6 EXTERIOR WINDSHIELD WIPER AND WASHER TANK LID HINGE WASHER TANK Y1893AU WASHER TANK FRONT WASHER MOTOR WASHER NOZZLE WASHER HOSE AC210194 • Two-speed type windshield wipers operate at low • The mist wiper function is activated by moving or high speed. the wiper switch in the opposite direction.

  • Page 140: Rear Wiper And Washer

    51-7 EXTERIOR REAR WIPER AND WASHER REAR WIPER AND WASHER GENERAL INFORMATION M2510000100570 CONSTRUCTION DIAGRAM WASHER HOSE WIPER BLADE WIPER ARM WASHER NOZZLE WASHER TANK WIPER MOTOR FRONT WASHER MOTOR REAR WASHER MOTOR AC210174 • The fixed interval type intermittent wiper has •...

  • Page 141: Outside Mirror

    51-8 EXTERIOR OUTSIDE MIRROR OUTSIDE MIRROR GENERAL INFORMATION M2510000100581 Electric remote control outside mirror have been adopted. CONSTRUCTION DIAGRAM OUTSIDE MIRROR REMOTE CONTROL MIRROR SWITCH Y1043AU MIRROR SURFACE Y0320AU AC210398...
  • Page 142 52-1 GROUP 52 INTERIOR AND SUPPLEMENTAL SYSTEM (SRS) CONTENTS INTERIOR ......... . SUPPLEMENTAL RESTRAINT SYSTEM (SRS) .
  • Page 143 NOTES...
  • Page 144 52A-1 GROUP 52A INTERIOR CONTENTS GENERAL INFORMATION ..52A-2 SEAT BELT..... 52A-7 INSTRUMENT PANEL AND FLOOR TRIMS .

  • Page 145: General Information

    52A-2 INTERIOR GENERAL INFORMATION GENERAL INFORMATION M2520000100247 FEATURES 7. Folding assist grip 8. Nonflammable materials are used for instrumen- Improvements in quality tal panel, floor console, and trims. 1. Fully trim-covered interior Usability 2. Formed type door trims with cloth inserts 1.

  • Page 146: Instrument Panel And Floor Console

    52A-3 INTERIOR INSTRUMENT PANEL AND FLOOR CONSOLE INSTRUMENT PANEL AND FLOOR CONSOLE M2520001000124 TITANIUM COLOR PAINT AIR BAG DOOR CENTER PANEL BOX FLOOR CONSOLE BOX WITH LID GLOVE BOX REAR SEAT ASHTRAY FRONT SEAT ASHTRAY CUP HOLDER AC210431AB • A pad incorporating the front passenger’s air bag The instrument panel and the floor console have the following features.

  • Page 147: Accessories

    52A-4 INTERIOR ACCESSORIES ACCESSORIES M2520002000105 SUNGLASSES POCKET MAP LAMP TICKET HOLDER, VANITY MIRROR WITH LID FOLDING ASSIST GRIP VANITY MIRROR WITH LID AC211396 • A push-opening sunglasses pocket (incorporating • A ticket holder is on the driver’s side. • A folding assist grip has been installed to improve a map lamp) has been installed to improve con- venience <Vehicles without sunroof>.

  • Page 148: Seat

    52A-5 INTERIOR SEAT SEAT FRONT SEAT M2520004000134 RECLINING ADJUSTMENT AC210102AB SLIDING ADJUSTMENT • Adjustments for both reclining and sliding are High-back sport type RECARO seat is used for the front seat. The front seats offer the following advan- step-free to allow occupants to adjust the seats to tages: achieve the best posture for driving.

  • Page 149: Rear Seat

    52A-6 INTERIOR SEAT REAR SEAT M2520007000111 <ISO-FIX CHILD SEAT FIXING BAR> <UPPER TETHER ANCHOR> CUP HOLDER ARMREST AC209729 A high-back bench seat is used for rear seat. The • An upper tether anchor has been installed on the rear seat offer the following advantages: rear shelf trim, and an ISO-FIX child seat fixing •...

  • Page 150: Seat Belt

    52A-7 INTERIOR SEAT BELT SEAT BELT M2520010000111 SEAT BELT WARNING LIGHT 3-POINT SEAT BELT WITH ELR/ALR CHANGEOVER MECHANISM ELR 3-POINT SEAT BELT SEAT BELT RETRACTOR ONE-TOUCH PUSH BUTTON STYLE ADJUSTABLE SEAT BELT ANCHOR SEAT RETRACTABLE BUCKLE 3-POINT SEAT BELT WITH ELR/ALR CHANGEOVER MECHANISM SEAT BELT RETRACTOR AC209722...
  • Page 151 52A-8 INTERIOR SEAT BELT SEAT BELT RETRACTOR WITH FORCE LIMITER The driver’s/front passenger’s seat belt retractor has been equipped with a force limiter. The force limiter is a device which operates when a predetermined force is applied, and limits the force.

  • Page 152: Trims

    52A-9 INTERIOR TRIMS TRIMS INTERIOR TRIMS M2520012000098 REAR PILLAR TRIM (BACK SIDE) ENERGY ABSORPTION RIB FRONT PILLAR TRIM (BACK SIDE) ENERGY ABSORPTION RIB REAR PILLAR TRIM UPPER CENTER PILLAR TRIM REAR SHELF TRIM FRONT PILLAR TRIM COWL SIDE TRIM REAR SCUFF PLATE LOWER CENTER PILLAR TRIM FRONT SCUFF PLATE AC209732...

  • Page 153: Door Trim

    52A-10 INTERIOR TRIMS DOOR TRIM M2520012300077 <REAR DOOR TRIM> <FRONT DOOR TRIM> CLOTH COVERED PART CLOTH COVERED PART DOOR POCKET AC210219 • A hard resin material is used for door trim to pro- • Cloth covers part of door trim. •...
  • Page 154 52B-1 GROUP 52B SUPPLEMENTAL RESTRAINT SYSTEM (SRS) CONTENTS GENERAL DESCRIPTION..52B-2 SRS-ECU ..... . 52B-10 SYSTEM OPERATION.
  • Page 155 52B-2 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) GENERAL DESCRIPTION GENERAL DESCRIPTION M2521000100132 CAUTION • Driver and front passenger air bags and seat belt pre-tensioners deploy and operate in all head-on collisions that exceed the threshold to activate the SRS system. • The specific value is the equivalent impact when a vehicle collides against a concrete (fixed) wall at approximately 25 km/h (16 mph) or more.
  • Page 156 52B-3 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) GENERAL DESCRIPTION CONSTRUCTION DIAGRAM VEHICLES IDENTIFICATION CODE CHART PLATE SRS WARNING LIGHT RADIATOR DRIVER'S AIR BAG MODULE PASSENGER'S (FRONT) AIR BAG MODULE FRONT IMPACT SENSOR CLOCK SPRING DATA LINK CONNECTOR SEAT BELT WITH (FOR SCAN PRE-TENSIONER SRS-ECU TOOL)
  • Page 157 52B-4 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) GENERAL DESCRIPTION SRS SYSTEM CIRCUIT DIAGRAM IGNITION SWITCH (IG1) No.3 No.2 POWER 7.5A 7.5A BACK UP DC-DC SOURCE CONVERTER CIRCUIT FOR CAPACITOR SIDE-AIRBAG COMBINATION METER (SRS WARNING LIGHT) WARNING LIGHT CONNECTOR LOCK FRONT AIR BAG DRIVE SCAN TOOL SAFING...
  • Page 158 52B-5 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) GENERAL DESCRIPTION CAUTION LABELS Labels to indicate cautions regarding the handling and the services of SRS air bag air attached on the position shown in the following illustration. COVER CLOCK SPRING SUN VISOR SRS-ECU PASSENGER'S (FRONT) AIR BAG MODULE SEAT BELT WITH PRE-TENSIONER...
  • Page 159 52B-6 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) GENERAL DESCRIPTION LABEL CONTENTS WARNING: SRS BEFORE REPLACING STEERING WHEEL, READ SERVICE MANUAL. THIS AIR BAG MODULE CANNOT BE REPAIRED. DO NOT DISASSEMBLE OR TAMPER. CAUTION: SRS CLOCK SPRING THIS IS NOT A REPAIRABLE PART. IF DEFECTIVE, REPLACE ENTIRE UNIT ACCORDING TO THE SERVICE MANUAL INSTRUCTIONS.
  • Page 160 52B-7 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SYSTEM OPERATION LABEL CONTENTS WARNING CHILDREN CAN BE KILLED OR INJURED BY PASSENGER AIR BAG. THE BACK SEAT IS THE SAFEST PLACE FOR CHILDREN 12 AND UNDER. MAKE SURE ALL CHILDREN USE SEAT BELTS OR CHILD SEAT. NOT TO BE REMOVED EXCEPT BY OWNER.
  • Page 161 52B-8 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SYSTEM OPERATION FRONT IMPACT SENSOR CAUTION Never disassemble the front impact sensor. The front impact sensor is installed in the radiator support SENSOR INTERNAL CIRCUIT panel. In a collision, the contact in the front impact sensor turns ON and an output signal is send to the SRS-ECU.
  • Page 162 52B-9 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SYSTEM OPERATION SRS AIR BAG SPECIAL CONNECTOR SEAT BELT WITH PRE-TENSIONER (DRIVER'S SIDE) CLOCK SPRING DRIVER'S AIR BAG MODULE SRS-ECU PASSENGER'S (FRONT) AIR BAG MODULE SEAT BELT WITH PRE-TENSIONER (FRONT PASSENGER'S SIDE) AC103223 To enhance the System’s reliability, a connector lock switch is integrated into the SRS-ECU connector, the air bag module connectors, the clock spring connec- tor, the seat belt pretensioner connectors (black con-...
  • Page 163 52B-10 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SRS-ECU The switch is a mechanism that shorts the power CAUTION supply terminal to the ground terminal automatically When the connector is disconnected, there will in the air bag squib circuit when the connector is dis- be short circuit between the terminals.
  • Page 164 52B-11 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SRS-ECU DIAGNOSTIC TROUBLE CODE OUTPUT The SRS-ECU diagnoses the following items and stores a diagnostic trouble code in the non-volatile memory (EEPROM* ) when a problem is detected. Therefore, the memory is not deleted after a battery terminal is disconnected, (The diagnostic trouble code memory can be deleted by the scan tool.) CODE NO.
  • Page 165 52B-12 SUPPLEMENTAL RESTRAINT SYSTEM (SRS) SRS-ECU CODE NO. MAJOR CONTENTS OF DIAGNOSTICS Passenger's (front) air bag squib activating circuit short-circuited Passenger's (front) air bag squib activating circuit open-circuited Driver’s seat belt pre-tensioner (squib ignition drive circuit) system detected short Driver’s seat belt pre-tensioner (squib ignition drive circuit) system detected open Passenger’s seat belt pre-tensioner (squib ignition drive circuit) system detected short Passenger’s seat belt pre-tensioner (squib ignition drive circuit) system detected...
  • Page 166 54-1 GROUP 54 CHASSIS ELECTRICAL CONTENTS CHASSIS ELECTRICAL ....... SIMPLIFIED WIRING SYSTEM (SWS) ....
  • Page 167 NOTES...
  • Page 168 54A-1 GROUP 54A CHASSIS ELECTRICAL CONTENTS GENERAL DESCRIPTION..54A-2 LIGHTING ..... . 54A-5 DIAGNOSIS SYSTEM .

  • Page 169: General Description

    54A-2 CHASSIS ELECTRICAL GENERAL DESCRIPTION GENERAL DESCRIPTION M2540000100142 FEATURES 6. A large combination meter with analog indicators is used. 1. Waterproof connectors are used in the engine 7. Position light indicator is used in the combination compartment. meter. 2. A relay box is used. 8.

  • Page 170: Battery

    54A-3 CHASSIS ELECTRICAL BATTERY DATA LINK CONNECTOR DATA LINK CONNECTOR (BLACK) Diagnosis control 2, 3 − Grounding Grounding − MFI, ABS, SRS − ETACS-ECU − − − 12-PIN CONNECTOR 16-PIN CONNECTOR (WHITE) (BLACK) − Simulated vehicle speed signal AC005418AB − Battery DATA LINK CONNECTOR (WHITE) 21 −...

  • Page 171: Immobilizer System

    54A-4 CHASSIS ELECTRICAL IMMOBILIZER SYSTEM IMMOBILIZER SYSTEM M2540003000069 The engine immobilizer system prevents the engine 4. The immobilizer ECU compares the ID code that from starting and immobilizes the vehicle if a key was sent with pre-registered ID codes, and if it other than the key registered for that vehicle is used matches, a control signal approving ignition is in an attempt to start the engine after forced entry.

  • Page 172: Lighting

    54A-5 CHASSIS ELECTRICAL LIGHTING LIGHTING M2540004000192 EXTERIOR LIGHTS REAR COMBINATION LIGHT • A rear combination light is exclusive for EVOLU- HEADLIGHT ASSEMBLY TION. • A high intensity discharge (HID) headlight is pro- HIGH MOUNT STOP LIGHT vided for low-beam headlight, so that visibility is •...
  • Page 173 54A-6 CHASSIS ELECTRICAL LIGHTING HIGH MOUNT STOP LIGHT LICENSE PLATE LIGHT BACK-UP LIGHT REAR COMBINATION LIGHT TAILLIGHT STOP/TAIL LIGHT TURN SIGNAL LIGHT AC210962 DESCRIPTION OF STRUCTURE AND OPERATION FOR HID HEADLIGHT INCEPTIVE GAS (XENON) ELECTRODE (TUNGSTEN) ELECTRODE (TUNGSTEN) DISCHARGE BULB METAL IODIDE MERCURY (SODIUM, SCANDIUM)
  • Page 174 54A-7 CHASSIS ELECTRICAL LIGHTING INTERIOR LIGHTS • A map light serving also as front dome light can • A rear dome light illuminates the back seat. A be used at both the driver's seat and passenger trunk light immuminates the trunk. seat..

  • Page 175: Combination Meter

    54A-8 CHASSIS ELECTRICAL COMBINATION METER COMBINATION METER M2540005000151 • A large, clear LCD type odo-tripmeter is provided. The combination meter features large, clearly visible analog gauges. The gauges are arranged with the The odometer continuously displays values while tachometer in the middle, the speedometer at left, the tripmeter has a twin-trip (trip A, trip B) func- and the fuel and coolant temperature gauges and tion which is switched by a reset button.
  • Page 176 54A-9 CHASSIS ELECTRICAL RADIO, CD PLAYER, SPEAKER, ANTENNA CONSTRUCTION DIAGRAM ROOF ANTENNA TWEETER* FRONT SPEAKER* CD PLAYER CD CHANGER REAR SPEAKER* AC210965 NOTE: The * indicates equipped on the left and right sides. <RADIO AND CD CHANGER> P000 SCAN AUDIO PUSH SEEK TRACK...
  • Page 177 NOTES...
  • Page 178 54B-1 GROUP 54B SIMPLIFIED WIRING SYSTEM (SWS) CONTENTS GENERAL INFORMATION ..54B-2 DIAGNOSTIC TROUBLE CODE SET ......54B-5 COMMUNICATION METHOD .

  • Page 179: General Information

    54B-2 SIMPLIFIED WIRING SYSTEM (SWS) GENERAL INFORMATION GENERAL INFORMATION M2541000100167 SWS is a minimal line system which transmits NOTE: : ETACS (Electronic Time and Alarm Con- numerous signals using one wiring system. trol System) To transmit numerous signals, the ETACS -ECU, col- umn switch and front-ECU incorporate multi-distribu- tion circuits to carry out communication between...

  • Page 180: By Circuit

    54B-3 SIMPLIFIED WIRING SYSTEM (SWS) MULTI-DISTRIBUTION INPUT/OUTPUT BY CIRCUIT MULTI-DISTRIBUTION INPUT/OUTPUT BY CIRCUIT M2541002000144 Multi-distribution is employed by the following cir- cuits. The relation of the input switches, sensors, ECUs connected by multi-distribution lines, and out- puts are also shown below. TONE ALARM •...
  • Page 181 54B-4 SIMPLIFIED WIRING SYSTEM (SWS) MULTI-DISTRIBUTION INPUT/OUTPUT BY CIRCUIT REAR WIPER AND WASHER • Rear wiper • Rear washer ECU AND SWITCH INPUT SWITCH OUTPUT SIDE CONNECTED BY MULTI-DISTRIBUTION COLUMN SWITCH (REAR WIPER WASHER SWITCH) • IGNITION SWITCH (ACC) • REAR WIPER MOTOR ETACS-ECU •...

  • Page 182: Diagnostic Trouble Code Set

    54B-5 SIMPLIFIED WIRING SYSTEM (SWS) DIAGNOSTIC FUNCTION DIAGNOSTIC FUNCTION M2541003000136 DIAGNOSTIC TROUBLE CODE SET The ETACS-ECU sends diagnostic trouble codes if NOTE: Refer to the Service Manual for details of the the communication line is faulty when the scan tool is diagnostic items.

  • Page 183: Tone Alarm

    54B-6 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS FUNCTIONS AND CONTROL OF SWS ECUS M2541004000151 The following functions are controlled by the SWS ECUs: FUNCTION CONTROL ECU DESCRIPTION TONE ALARM Ignition key reminder tone alarm function ETACS-ECU P.54B-7 Light reminder tone alarm function ETACS-ECU, column switch...
  • Page 184 54B-7 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS TONE ALARM Ignition key reminder tone alarm function When the driver’s door is opened with the ignition key inserted in the ignition key cylinder (ignition switch is in the OFF posi- IGNITION SWITCH (IG1) tion,) the tone alarm sounds intermittently to indicate that the...
  • Page 185 54B-8 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS CENTRAL DOOR LOCKING SYSTEM Door locking by operating the driver’s or front passenger’s door lock key cylinder When the key is inserted in the driver’s or front passenger’s DRIVER'S OR (LOCK) door lock key cylinder and turned counterclockwise to lock the PASSENGER'S...
  • Page 186 54B-9 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS Door locking or unlocking by operating the driver’s or front passenger’s door lock switch When the door is locked by the driver’s or front passenger’s door lock switch, the ETACS-ECU operates its door lock relay DRIVER'S OR (LOCK) and passes a current through the door lock actuators of all...
  • Page 187 54B-10 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS Timed locking mechanism After unlocking the doors with the keyless entry transmitter, if no doors are opened, if the key is not inserted or if the locking function is not operated, the ETACS-ECU automatically locks the doors in 30 seconds.
  • Page 188 54B-11 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS The front-ECU determines the intermittent time TI from the input SWS data signal, and turns ON the windshield wiper drive signal. When the wiper is at the STOP position, the windshield WINDSHIELD WIPER DRIVE wiper auto-stop signal goes OFF to turn OFF the windshield...
  • Page 189 54B-12 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS Low speed wiper and high speed wiper control WINDSHIELD LOW-SPEED WIPER SWITCH WINDSHIELD HIGH-SPEED WIPER SWITCH WINDSHIELD WIPER AUTO-STOP SIGNAL WINDSHIELD WIPER DRIVE SIGNAL ON (HIGH) WINDSHIELD WIPER SPEED SWITCHING OFF (LOW) RELAY LOW SPEED OPERATIONS...
  • Page 190 54B-13 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS REAR WIPER AND WASHER Rear wiper control REAR WIPER SWITCH BACKUP LIGHT SWITCH REAR WIPER DRIVE SIGNAL t: 1 SECOND T1: 7.4 SECONDS T3: 3 SECONDS T2: 8 SECONDS T4: 0.6 SECOND AC101553 If the rear wiper switch of the column switch assem-...
  • Page 191 54B-14 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS HEADLIGHT Headlight automatic-shutdown function If the lighting switch (taillight switch or headlight switch) is ON, IGNITION SWITCH the headlights (including the taillights) will automatically go off (IG1) in the following conditions to prevent the battery from discharg- DRIVER'S DOOR ing.
  • Page 192 54B-15 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS FLASHER TIMER FUNCTION Turn signal light The turn signal light output (flashing signal) is turned ON when the turn signal light ignition switch is ON and the turn signal IGNITION SWITCH light switch is ON (LH or RH.) If the front turn signal light or rear TURN SIGNAL...
  • Page 193 54B-16 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS • When a door is opened with the ignition switch • When the ignition key is removed with all doors off, the dome light lights up at a luminance of 100 closed, the dome light lights up at a luminance of percent.
  • Page 194 54B-17 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS Door-ajar indicator light function This indicator light warns the driver that door(s) are not closed. If a door switch is on, the ETACS-ECU operates the door-ajar indicator light on the combina- tion meter.
  • Page 195 54B-18 SIMPLIFIED WIRING SYSTEM (SWS) FUNCTIONS AND CONTROL OF SWS ECUS FUNCTION CONFIGURATION PROCEDURE Headlight automatic-shutdown When the passing switch is turned ON for more than two seconds with the function auto-light switch ON and the turn signal light switch turned to RH, the headlight automatic-shutdown function is switched between available and unavailable.
  • Page 196 55-1 GROUP 55 HEATER, AIR CONDITIONING AND VENTILATION CONTENTS GENERAL INFORMATION ..55-2 VENTILATION SYSTEM... 55-6 HEATER AND AIR CONDITIONER SYSTEM ..... . . 55-4...
  • Page 197 55-2 HEATER, AIR CONDITIONING AND VENTILATION GENERAL INFORMATION GENERAL INFORMATION M2551000100191 The heater and air conditioner system incorporating Reliable visual field (improvement in safety) the heater and cooling unit has reduced ventilation 1. Achievement of ventilation system to defog win- resistance to increase air volume and reduce noise.
  • Page 198 55-3 HEATER, AIR CONDITIONING AND VENTILATION GENERAL INFORMATION CONSTRUCTION DIAGRAM BLOWER ASSEMBLY LIQUID PIPE B LIQUID PIPE A FLEXIBLE SUCTION HOSE HEATER UNIT A/C COMPRESSOR FLEXIBLE SUCTION PIPE CONDENSOR FAN CONDENSOR DISCHARGE FLEXIBLE HOSE AC210187 HEATER UNIT MOTOR FOR INSIDE/OUTSIDE AIR SELECTION DAMPER AIR THERMOMETER SENSOR...
  • Page 199 55-4 HEATER, AIR CONDITIONING AND VENTILATION HEATER AND AIR CONDITIONER SYSTEM HEATER AND AIR CONDITIONER SYSTEM M2551001000197 BLOWER ASSEMBLY AND HEATER UNIT OUTLET AIR CHANGEOVER DAMPER INTAKE DUCT HEATER UNIT HEATER CORE AIR MIX DOOR EVAPORATOR (COOLING UNIT) INSIDE AND OUTSIDE AIR CHANGEOVER DAMPER BLOWER ASSEMBLY AC211013...
  • Page 200 55-5 HEATER, AIR CONDITIONING AND VENTILATION HEATER AND AIR CONDITIONER SYSTEM HEATER AND AIR CONDITIONER CONTROL OUTLET CHANGEOVER TEMPERATURE SWITCH ADJUSTMENT SWITCH BLOWER SWITCH REAR WINDOW INSIDE/OUTSIDE AIR DEFOGGER SWITCH AC006080 CHANGEOVER SWITCH AIR-CONDITIONER SWITCH • Rear window defogger switch with timer The following are heater and air conditioner control •...
  • Page 201 55-6 HEATER, AIR CONDITIONING AND VENTILATION VENTILATION SYSTEM VENTILATION SYSTEM M2551002000145 DESCRIPTION OF STRUCTURE AND OPERATION TO WINDSHIELD (DEFROSTER) TO FRONT DOOR WINDOW (SIDE DEFROSTER) CENTER TO FRONT DOOR WINDOW SIDE VENTILATOR VENTILATOR (SIDE DEFROSTER) SIDE VENTILATOR TO DRIVER SEAT FOOTWELL TO PASSENGER SEAT FOOTWELL AC210428 AIR OUTLET...

Table of Contents