Mitsubishi Lancer Evolution-VI Manuals

Manuals and User Guides for Mitsubishi Lancer Evolution-VI. We have 1 Mitsubishi Lancer Evolution-VI manual available for free PDF download: Workshop Manual

Mitsubishi Lancer Evolution-VI Workshop Manual

Mitsubishi Lancer Evolution-VI Workshop Manual (447 pages)

Mitsubishi Lancer Evolution-VI - Workshop manual Supplement

Brand: Mitsubishi | Category: Automobile | Size: 10.57 MB

Table of Contents

21 Evolution-VI

2
- Table of Contents
  2
- How to Use this Manual
  5
- General
  6
  - Explanation of Manual Contents
    6
  - How to Use
    8
  - Points
    8
    
    Troubleshooting Contents
    8
    
    Diagnosis Function
    9
    
    How to Use the Inspection Procedures
    12
    
    Connector Measurement Service Points
    13
    
    Connector Inspection
    14
    
    Inspection Service Points for a Blown Fuse
    15
    
    Points to Note for Intermittent Malfunctions
    15
  - Models
    16
  - Precautions before Service
    17
  - Support Locations for Lifting and Jacking
    20
    
    Garage Jack
    20
    
    Axle Stands
    21
    
    Single-Post and Double-Post Lift
    21
  - Special Handling Instruments for Towing
    22
  - Brake Test
    23
  - Tightening Torque
    24
Engine

25
- General Information
  26
- Specifications
  27
- Special Tools
  35
- Alternator and Ignition System
  38
- Timing Belt
  39
- Fuel and Emission Control Parts
  51
- Secondary Air System and Intake Manifold
  53
- Exhaust Manifold
  55
- Water Pump and Water Hose
  58
- Rocker Arms and Camshaft
  61
- Cylinder Head and Valves
  67
- Front Case, Counterbalance Shaft and Oil Pan
  75
- Piston and Connecting Rod
  83
- Crankshaft and Flywheel
  91
- Throttle Body
  97
- Turbocharger
  99
- Alternator
  103
- Starter Motor
  107
Multipoint Injection (Mpi)

112
- General
  113
- Multipoint Injection (Mpi)
  113
- Outline of Change
  113
- Sealant
  115
- Service Specifications
  115
- Special Tools
  116
- Troubleshooting
  117
Inspection Chart for Trouble Symptoms

129
- Communication with All Systems Is Impossible
  131
- Inspection Procedure
  132
- No Initial Combustion (Starting Impossible)
  133
- Initial Combustion but no Complete Combustion
  134
- Starting Impossible
  134
- Long Time to Start (Improper Starting)
  135
- Unstable Idling (Rough Idling, Hunting)
  136
- Engine
  137
- Fuel
  172
  - On-Vehicle Service
    179
    
    Fuel Pump Resistor Check
    179
    
    Continuity Check
    179
    
    Engine Control Relay and Fuel Pump Relay Continuity Check
    179
  - Fuel Supply
    180
  - General
    180
    
    Outline of Change
    180
Clutch

181
- On-Vehicle Service
  
  182
  - Clutch Pedal Inspection and Adjustment
    182
  - Bleeding
    183
  - Outline of Change
    182
- General
  
  182
- Clutch Pedal
  
  184
- Clutch Control
  
  185
  - Removal and Installation
    185
  - Clutch Master Cylinder
    186
- Clutch
  
  187
  - Manual Transmission
    187
    
    Clutch Housing
    191
    
    Reverse Idler Gear
    192
  - Front Axle
    193
Rear Axle

195
- Lubricants
  
  195
- Service Specifications
  
  196
  - Rear Axle
    197
- Lubricant
  
  196
- General
  
  196
  - Outline of Change
    196
- Special Tools
  
  197
- Vehicles with Ayc
  
  225
  - Rear Axle Total Backlash Check
    225
  - Gear Oil Level Check
    225
  - Gear Oil Change
    226
  - Fluid Level Check
    227
  - Bleeding
    228
  - AYC Operation Check
    228
  - Hydraulic Pressure Check
    229
  - Differential Carrier Oil Seal Replacement
    230
  - Wheel Speed Sensor Output Voltage Measurement <Vehicles Without ABS
    231
  - Action When Battery Runs out
    232
- Troubleshooting
  
  225
- On-Vehicle Service
  
  225
- Hydraulic Unit
  
  233
- Vehicles with Ayc
  
  233
- Sensor Relay <Vehicles with Ayc
  
  235
- Ayc-Ecu
  
  236
- Rear Axle
  
  237
  - Front Suspension
    237
Basic Brake System

238
- General
  239
  - Outline of Change
    239
- On-Vehicle Service
  239
  - Brake Pedal Check and Adjustment
    239
- Brake Pedal
  241
- Master Cylinder and Brake Booster
  242
- Steering
  244
  - Body
    244
    
    Master Cylinder
    244
    
    Disc Brake
    246
General/Keyless Entry System

265
- Keyless Entry System
  
  266
  - Special Tool
    266
  - Troubleshooting
    266
  - Keyless Entry System
    271
  - Transmitter
    271
  - Sealant
    273
  - Service Specifications
    273
- General
  
  266
  - Outline of Change
    266
- Sunroof
  
  273
  - Troubleshooting
    273
  - On-Vehicle Service
    277
    
    Water Test
    277
    
    Sunroof Fit Adjustment
    277
  - Sunroof
    278
Exterior

283
- Front Bumper
  284
- General
  284
- Outline of Change
  284
- Special Tool
  284
- Aero Parts
  286
- Washer Tank and Hoses
  288
- Intercooler & Radiator Water Spray System
  289
- Marks
  290
Supplemental Restraint System (Srs)

292
- General Information
  293
- Srs Service Precautions
  294
- Special Tools
  296
- Test Equipment
  296
- Troubleshooting
  297
- Srs Maintenance
  306
- Post-Collision Diagnosis
  310
- Individual Component Service
  313
- Warning/Caution Labels
  314
- Srs Air Bag Control Unit
  315
- Srs-Ecu
  315
- Air Bag Modules and Clock Spring
  316
- Air Bag Module Disposal Procedures
  323
  - Undeployed Air Bag Module Disposal Procedures
    323
  - Deployed Air Bag Module Disposal Procedures
    331
Chassis Electrical

333
- Battery
  
  335
  - Service Specification
    335
  - On-Vehicle Service
    335
  - Battery Testing Procedure
    337
- General
  
  335
- Immobilizer System
  
  338
  - Chassis Electrical
    339
  - Ignition Switch
    339
  - Special Tool
    345
  - Troubleshooting
    345
  - Ignition Switch and Immobilizer System
    345
- Ignition Switch <Except Evolution-VI with Immobilizer System
  
  338
  - Special Tool
    338
  - Troubleshooting
    338
  - Ignition Switch
    338
- Combination Meters
  
  354
  - Service Specifications
    354
  - Sealant
    355
  - Special Tools
    355
  - Troubleshooting
    356
  - On-Vehicle Service
    359
  - Combination Meters
    362
- Headlamp
  
  364
  - Service Specifications
    364
  - Special Tools
    364
  - Troubleshooting
    365
  - On-Vehicle Service
    366
  - Headlamp and Front Turn-Signal Lamp
    368
- Front Fog Lamp
  
  371
  - Service Specifications
    371
  - On-Vehicle Service
    371
  - Fog Lamp
    373
- Rear Combination Lamp
  
  374
  - Troubleshooting
    374
- Side Turn-Signal Lamp
  
  375
  - Special Tool
    375
- Hazard Warning Lamp Switch, Clock
  
  376
  - Special Tool
    376
  - Hazard Warning Lamp Switch
    376
- Radio and Tape Player
  
  377
  - Troubleshooting
    377
  - Radio and Tape Player
    379
- Speaker
  
  379
- Antenna
  
  380
  - Pole Antenna
    380
  - Rear Window Antenna and Glass Diversity Antenna
    381
- Rear Window Defogger
  
  382
  - Troubleshooting <Vehicles with
    382
  - Automatic A/C
    382
  - On-Vehicle Service
    382
  - Rear Window Defogger Switch
    383
  - Vehicles with Automatic A/C
    383
Heater, Air Conditioner and Ventilation

384
- Heater and Manual Air Conditioner
  
  386
  - General
    386
    
    Outline of Change
    386
  - Service Specifications
    386
  - Lubricants
    386
  - Special Tools
    386
  - On-Vehicle Service
    389
    
    Refrigerant Charging
    389
    
    Refrigerant Charging Amount Check
    392
    
    Replenishing System
    393
    
    Discharging System
    394
    
    Performance Test
    394
    
    Dual Pressure Switch Simple Check
    396
    
    Power Relay Check
    396
    
    Idle-Up Operation Check
    397
  - Heater Control Assembly and A/Cswitch
    398
  - Heater Unit and Blower Unit <Vehicles Without Air Conditioner
    401
  - Heater Unit, Cooling and Blower Unit <Vehicles with Air Conditioner
    402
  - Blower Motor Assembly, Resistor and Evaporator
    403
  - Compressor and Tension Pulley
    406
  - Condenser and Condenser Fan
    411
  - Refrigerant Line
    413
  - Ducts
    414
- Full-Automatic Air Conditioner
  
  416
  - General
    416
    
    Outline of Change
    416
  - Service Specifications
    416
  - Lubricants
    416
  - Special Tools
    416
  - On-Vehicle Service
    439
    
    Refrigerant Charging, Level Check, Addition and Removal, Performance Test, Dual Pressure Switch Simple Check
    439
    
    Power Relay Check
    440
    
    Idle-Up Operation Check
    440
  - And Power Transistor
    441
  - Damper Control Motor Assembly
    441
  - Photo Sensor
    444
  - Outside Air Temperature
    445
  - Sensor
    445
  - Heater Water Temperature
    446
  - Other Maintenance Service Points
    447

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