Edge Ovens EDGE40 Installation & Operating Manual

For domestic and standard export ovens

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MODELS: EDGE40 / EDGE60

INSTALLATION & OPERATING

MANUAL

FOR DOMESTIC AND STANDARD EXPORT OVENS

RETAIN THIS MANUAL FOR FUTURE REFERENCE

TO BE SERVICED BY AUTHORIZED PERSONS ONLY

MF&B RESTAURANT SYSTEMS, INC.

133 ICMI ROAD

DUNBAR, PA 15431

1-888-480-EDGE

P: (724) 628-3050

F: (724) 626-0247

WWW.EDGEOVENS.COM

Revision 1.1, December 04, 2008

Table of Contents

Summary of Contents for Edge Ovens EDGE40

Page 1 MODELS: EDGE40 / EDGE60 INSTALLATION & OPERATING MANUAL FOR DOMESTIC AND STANDARD EXPORT OVENS RETAIN THIS MANUAL FOR FUTURE REFERENCE TO BE SERVICED BY AUTHORIZED PERSONS ONLY MF&B RESTAURANT SYSTEMS, INC. 133 ICMI ROAD DUNBAR, PA 15431 1-888-480-EDGE P: (724) 628-3050 F: (724) 626-0247 WWW.EDGEOVENS.COM...
Page 2: Safety Information
EDGE40 / EDGE60 Installation and Operating Manual SAFETY INFORMATION WARNING Improper installation, adjustment, alteration, servicing or maintenance can result in property damage, injury, or death. Read this entire manual and ensure that you thoroughly understand all instructions before installing, operating, or servicing this equipment.
Page 3 EDGE40 / EDGE60 Installation and Operating Manual WARNING Do not obstruct the flow of combustion or ventilation air to and from the oven. There should never be any obstructions on or around the oven that could hamper the flow of combustion or ventilation air to or from the oven. Any changes to the area where the oven is installed must not affect the combustion or ventilation air to and from the oven.
Page 4: Table Of Contents
EDGE40 / EDGE60 Installation and Operating Manual Table of Contents Section Page SAFETY INFORMATION ........................ii OVEN COMPONENTS ........................... 1 OVEN CONTROLS ..........................3 OVEN START-UP AND SHUTDOWN ....................4 OVEN VENTILATION ..........................5 INSTALLATION INSTRUCTIONS ......................6 SPECIFICATIONS EDGE40 ......................... 23 SPECIFICATIONS EDGE60 .........................
Page 5: Oven Components
EDGE40 / EDGE60 Installation and Operating Manual OVEN COMPONENTS Control Can Assembly: Houses the operating controls for the oven and the natural gas control devices and burner. End Plug, Upper: Closes off the top half of the bake chamber, above the conveyor belt.
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Page 7: Oven Controls
EDGE40 / EDGE60 Installation and Operating Manual OVEN CONTROLS Digital Speed Control: Sets the product baking time (conveyor speed) of the oven between 3:00 to 30:00 minutes (MM:SS format). Pressing the up arrow ( ▲) key increases the baking time, and pressing the down arrow (▼) decreases the baking time.
Page 8: Oven Start-Up And Shutdown
EDGE40 / EDGE60 Installation and Operating Manual OVEN START-UP AND SHUTDOWN WARNING This appliance is equipped with a three-prong (grounding) plug and must be connected to a properly grounded three-prong receptacle. This is to protect you from a possible shock hazard.
Page 9: Oven Ventilation
EDGE40 / EDGE60 Installation and Operating Manual OVEN VENTILATION IMPORTANT This oven must be installed under a ventilation hood. The ventilation hood must be installed in accordance with the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
Page 10: Installation Instructions
EDGE40 / EDGE60 Installation and Operating Manual INSTALLATION INSTRUCTIONS IMPORTANT US CUSTOMERS Oven installation must comply with local codes or, if local codes do not exist, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54. This appliance must be electrically grounded in accordance with local codes, or if local codes do not exist, with the National Electrical Code, ANSI/NFPA 70.
Page 11 EDGE40 / EDGE60 Installation and Operating Manual Ovens can be shipped two ways: 1. Option #1: Ovens shipped structurally pre-assembled. A. This is the way most oven manufacturers ship their ovens. B. Ovens will be shipped via common carrier with lift-gate service.
Page 12 EDGE40 / EDGE60 Installation and Operating Manual Installation Instructions – Option #1 (Pre-Assembled) TOOLS REQUIRED: (1) Genie SLA or similar lift (4) 7” Cribbing Block (1) 4-wheel dolly, pallet jack, or similar. 1. Remove the oven from the shipping crate. Inspect the oven for concealed shipping damage before continuing.
Page 13 EDGE40 / EDGE60 Installation and Operating Manual Figure 4 4. Set the oven base assembly flat on its casters near the final installation area. 5. Tilt the oven assembly over so that the oven bottom is sitting flat on the floor. If...
Page 14 EDGE40 / EDGE60 Installation and Operating Manual Figure 6 7. For a triple-stack installation only (no legs), support the oven base about seven inches above the floor using cribbing blocks on all four corners to allow clearance for the Genie base while stacking the ovens.
Page 15 EDGE40 / EDGE60 Installation and Operating Manual 9. When done assembling the stack, place the oven lid on top of the final oven. Secure the lid using (4) 10-32 x 3/8 screws included in the hardware kit. Rev 1.1 December 04, 2008...
Page 16 EDGE40 / EDGE60 Installation and Operating Manual Installation Instructions – Option #2 (Installer-Assembled) TOOLS REQUIRED: (1) 9/16 socket or wrench (1) 7/16 socket or wrench (1) Set of alignment tools (supplied) (1) Phillips screw driver (1) Slotted screwdriver 1. Remove all items from the shipping crate. Inspect each item for shipping damage before continuing.
Page 17 EDGE40 / EDGE60 Installation and Operating Manual 8. Set the oven front (half-bake window upside down) under the other end of the oven bottom, align the mounting holes, and secure it to the oven bottom using 3/8-16 x 3/4 bolts. (Figure 8) Figure 8 9.
Page 18 EDGE40 / EDGE60 Installation and Operating Manual 13. Firmly tighten all bolts passing through the oven top. 14. Reinstall the insulation in the oven top. WARNING Do not place your hands or fingers under the connecting lip. The edge of the connecting lip is sharp and can cause severe cuts or perhaps loss of a finger.
Page 19 EDGE40 / EDGE60 Installation and Operating Manual 17. Set the control can into position, insert alignment pins, and secure it to the oven using 1/4-20 x 3/4 inch bolts.(Figure 12) Figure 12 18. Insert the thermocouples into the plenum bracket provided. This bracket is made of spring steel and may be pinched together to allow thermocouples to pass thru both holes.(Figure 13)
Page 20 EDGE40 / EDGE60 Installation and Operating Manual 20. Connect the blower motor plug and install the wire chase and motor cover.(Figure Figure 14 21. Repeat steps 5 through 20 to complete assembling the stack. Ensure that the connecting lip for each oven fits securely over the oven below.
Page 21 EDGE40 / EDGE60 Installation and Operating Manual Installation Instructions – Finger Assemblies (Options #1 and #2) 1. All EDGE ovens are shipped with a total of eight (8) finger assemblies per oven. Each finger assembly consists of three (3) parts: A.
Page 22 EDGE40 / EDGE60 Installation and Operating Manual Figure 16 4. Repeat step 3 until all eight (8)-finger assemblies have been installed. Rev 1.1 December 04, 2008...
Page 23 EDGE40 / EDGE60 Installation and Operating Manual Installation Instructions – End Plugs (Options #1 and #2) 1. All EDGE ovens have four (4) end plug assemblies. Each oven contains two (2) top and two (2) bottom end plugs. The top end plugs can be identified by the baffle mounting holes located on either end.
Page 24 EDGE40 / EDGE60 Installation and Operating Manual Installation Instructions – Conveyor (Options #1 and #2) 1. Conveyor installation is easier to perform using two people. Unfold the conveyor and lay it flat on the floor. Secure the hinge locking mechanism with the screws provided in the hardware kit.
Page 25 EDGE40 / EDGE60 Installation and Operating Manual Figure 21 5. Install the drive chain over the conveyor drive sprocket. Pull the conveyor back out of the control side of the bake chamber until the locking rails on each end of the conveyor lock into place.
Page 26 EDGE40 / EDGE60 Installation and Operating Manual 8. Insert the crumb pans into the rails underneath the belt frame. Solid crumb pans are used in single or bottom oven belts. Perforated crumb pans are used in second and third oven belts.(Figure 23) Figure 23 Installation Instructions –...
Page 27: Specifications Edge40
EDGE40 / EDGE60 Installation and Operating Manual SPECIFICATIONS EDGE40 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height – Single-Stack ........... 42.21” Belt .................
Page 28 EDGE40 / EDGE60 Installation and Operating Manual Gas Supply Specifications Modulating Burner (Standard & High Pressure H.P.) Natural Gas Supply STANDARD Orifice Diameter .........191” Supply Pressure ........4.5-8” WC Manifold Pressure ........4.5” HIGH PRESSURE (made after 4/01/10) Orifice Diameter……………………………...
Page 29: Specifications Edge60
EDGE40 / EDGE60 Installation and Operating Manual SPECIFICATIONS EDGE60 Minimum Clearances: Oven Back to Wall ............. 6.0” Control Side Conveyor to Wall ......... 6.0” Non-Control Side Conveyor to Wall ......... 6.0” Dimensions: Overall Height – Single-Stack ........... 42.21” Belt .................
Page 30 EDGE40 / EDGE60 Installation and Operating Manual Gas Supply Specifications Modulating Burner (Standard & High Pressure H.P.) Natural Gas Supply STANDARD Orifice diameter ..........209” Supply Pressure ........... 4.5-8” WC Manifold Pressure ......... 4.5” HIGH PRESSURE (made after 4/01/10) Orifice Diameter……………………………...
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Page 37: Wiring Diagram Modulating
EDGE40 / EDGE60 Installation and Operating Manual WIRING DIAGRAM MODULATING Insert PDF of EDGE Modulating Wiring Diagram Rev 1.1 December 04, 2008...
Page 38: Wiring Diagram On-Off
EDGE40 / EDGE60 Installation and Operating Manual WIRING DIAGRAM ON-OFF Insert PDF of EDGE On-Off Wiring Diagram Rev 1.1 December 04, 2008...
Page 39: Restraint Cable
EDGE40 / EDGE60 Installation and Operating Manual RESTRAINT CABLE IMPORTANT OVENS EQUIPPED WITH CASTERS: (1) The installation shall be made using a connector that complies with the standard Connectors for Movable Gas Appliances, ANSI Z21.69 (CSA 6.16) and a quick-disconnect that complies with the standard Quick-Disconnect Devices for use with Gas Fuel, ANSI Z21.41 (CSA 6.9).
Page 40: Maintenance
EDGE40 / EDGE60 Installation and Operating Manual MAINTENANCE WARNING Turn off the oven, disconnect the gas supply line, and unplug the electrical cord (or lock out the electrical supply) before doing any cleaning or service work on the oven. To prevent personal injury from moving parts or electrical shock, do not try to clean or disassemble any part of the oven with power applied and until the oven is completely cooled down.
Page 41 EDGE40 / EDGE60 Installation and Operating Manual Daily Maintenance • Clean the exterior of the oven using a mild detergent solution and a soft cloth. Always clean in the direction of the grain to avoid visible scratches. • Clean the glass window in the half-bake door using a soft cloth and mild detergent solution.
Page 42 EDGE40 / EDGE60 Installation and Operating Manual IMPORTANT Ensure that each finger assembly is reinstalled into the same location they were removed from to avoid altering the baking characteristics of your oven. WARNING Any maintenance or service performed inside of the control can assembly or other than listed in this manual should be performed by an authorized service company to avoid oven damage.
Page 43: Edge Oven Warranty Policy & Procedure
EDGE40 / EDGE60 Installation and Operating Manual EDGE OVEN WARRANTY POLICY & PROCEDURE The following Warranty Policy and Procedure is the only warranty made by MF&B Restaurant Systems Inc (MF&B), with respect to EDGE CONVEYOR OVENS manufactured by MF&B. MF&B DISCLAIMS ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Page 44 EDGE40 / EDGE60 Installation and Operating Manual Additional items not covered by this warranty: 1. Any item that is defective because of power surges, high or low voltage, high or low gas pressure, inadequate gas volume, improper gas connections and improper maintenance.
Page 45 EDGE40 / EDGE60 Installation and Operating Manual To the extent MF&B agrees to reimburse any labor, the customer must provide to MF&B an itemized invoice or work order of all work performed within thirty days of completion of the work.
Page 46: Appendix "A
EDGE40 / EDGE60 Installation and Operating Manual APPENDIX “A” A1 Flat Rate Warranty Schedule A1.1 Subject to the provisions of MF&B Warranty Policy and Procedure, the labor hours eligible for reimbursement are limited to the following: Diagnostic time: 1.0 Hours Time is per incident and not cumulative.
Page 47 EDGE40 / EDGE60 Installation and Operating Manual A2.4 Subject to the provisions of MF&B Warranty Policy and Procedure, in cases where no labor hours under the Flat Rate Warranty Schedule are prescribed or the customer reasonably believes the claim will exceed the labor hours under the Flat Rate Warranty Schedule, the customer may contact the MF&B Service Department in advance, provide an estimate of hour required, and...
Page 48: Company Information
EDGE40 / EDGE60 Installation and Operating Manual COMPANY INFORMATION MF&B Restaurant Systems, Inc. 133 ICMI Road Dunbar, PA 15431 1-888-480-EDGE (toll free) 724-628-3050 (phone) 724-628-3050 (fax) sales@edgeovens.com www.edgeovens.com 3133776 3133776 PROUDLY MADE IN THE USA Rev 1.1 December 04, 2008...

This manual is also suitable for:

Edge60