Allen-Bradley Bulletin 1609 User Manual

Allen-Bradley Bulletin 1609 User Manual

Bulletin 1609 uninterruptible power supply
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User Manual
Bulletin 1609 Uninterruptible Power Supply
Catalog Numbers 1609-D and 1609-B

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Summary of Contents for Allen-Bradley Bulletin 1609

  • Page 1 User Manual Bulletin 1609 Uninterruptible Power Supply Catalog Numbers 1609-D and 1609-B...
  • Page 2 IMPORTANT Identifies information that is critical for successful application and understanding of the product. Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. WARNING: This is a category C2 UPS product. In a residential environment, this product may cause radio interference, in which...
  • Page 3 Network Management Card (Cat. No. 1609-ENET) Installation Instructions 1609-IN015_-EN-P You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 1609-UM009A-EN-P - January 2013...
  • Page 4 Preface Notes: Rockwell Automation Publication 1609-UM009A-EN-P - January 2013...
  • Page 5: Table Of Contents

    Table of Contents Bul. 1609-D Installation Instructions Battery Wiring and Installation ........7 Mount the UPS .
  • Page 6 Table of Contents Troubleshooting (continued) UPS Management Software Troubleshooting ......25 UPS Network Managemenr Card Troubleshooting ....26 Specifications Bul.
  • Page 7: Battery Wiring And Installation

    -Bulletin 1609-D Installation Instructions ATTENTION: Do not service the 1609-SPD without disconnecting the power sources due to electric shock hazard for risk of severe injury or death. Battery Wiring and 1. To access the battery compartment remove the three screws and the battery door.
  • Page 8: Mount The Ups

    Bulletin 1609 UPS Battery Wiring and 4. Fold the battery container and seal it with tape. Installation (cont.) 5. To connect the batteries to the UPS, insert the batteries into the battery compartment, open the white connector retainer and connect the two cables together as shown in the photo below.
  • Page 9: Hardwire Ups

    Bulletin 1609 UPS Hardwire UPS Wiring of the UPS should be performed by a qualified electrician using the appropriate wire gauges. Selection of Cables Table 1 - AC Main Input/Output Wiring for UPS: Item Specification Wire Size 14 AWG Minimum temperature 75 °C...
  • Page 10: Connect Power And Equipment To The Ups

    Bulletin 1609 UPS Connect Power and Equipment to the UPS WARNING: This UPS features Surge Protection Device (SPD) is located on the left front of the unit. Disconnect all power sources before servicing due to Electric Shock Hazard for risk of severe injury or death.
  • Page 11: Battery Wiring And Installation

    Bulletin 1609 UPS 1609-B Installation Instructions ATTENTION: Disconnect the 1609-SPD before servicing, due to electric shock hazard for risk of severe injury or death. Battery Wiring Note: Batteries are not included with the 1609-B UPS and Installation 1. To access the battery compartment remove the three screws and the battery door.
  • Page 12 Bulletin 1609 UPS Battery Wiring 4. To connect the batteries to the UPS, insert the batteries into the battery compartment, open the white connector retainer and connect the two and Installation (cont.) cables together as shown in the photo below.
  • Page 13: Mount The Ups

    Bulletin 1609 UPS Mount the UPS The 1609-B UPS products are designed to mount to a heavy duty DIN-rail (see Figure 3 below). The 1609-B UPS products are also designed with an optional bracket assembly (Cat 1609-BRK) that allows it to mount to either the panel or floor (see Figure 4 below).
  • Page 14: Connect Power And Equipment To The Ups

    Bulletin 1609 UPS Connect Power and Equipment to the UPS WARNING: This UPS features Surge Protective Device (SPD) located on the top of the unit. Please disconnect all power sources before servicing due to Electric Shock Hazard for risk of severe injury or death.
  • Page 15: Battery Wiring And Installation

    Bulletin 1609 UPS 1609-EXBAT Installation Instructions Battery Wiring Only use battery wires that have been provided with the 1609-EXBAT. and Installation WARNING: A disconnect switch shall be provided by others for DC output circuit. To reduce the risk of fire, connect only to a circuit with branch circuit overcurrent protection for 35 amperes rating in accordance with the National Electric Code, ANSI/NFPA 70.
  • Page 16 Bulletin 1609 UPS Battery Wiring 3. Connect the shorter set of red and black wires of the harness to the top terminals (red - to - red and black - to - black). Connect the longer set and Installation (cont.) of red and black wires of the harness to the bottom terminals (red - to - red and black - to - black) and route the wires through the cut-out hole.
  • Page 17: Mount The 1609-Exbat

    Bulletin 1609 UPS Battery Wiring 7. To complete the battery installation, insert the surplus wire harness into the free space, close the white connector retainer and reattach the battery and Installation (cont.) door with the six screws (torque of 8.7+/-1.7 lb-in).
  • Page 18: Selection Of Cables

    Bulletin 1609 UPS Selection of Cables Table 4 - DC Input/Output Wiring for External Battery Cabinet Item Specification Wire Size 10 AWG Minimum temperature 75 °C Wire conductor material Copper only Tightening torque for terminals 12 lb-in. To install the 1609-EXBAT unit with the 1609-D UPS, connect the three 10...
  • Page 19: Recommended Battery For Use With The Ups

    Bulletin 1609 UPS General Information 1609-D and 1609-B UPS Units Rockwell Automation battery catalog numbers 1609-SBAT and 1609-HBAT Recommended Battery consist of the battery manufacturers listed below: for Use with the UPS and 1609-EXBAT Manufacturer MH Number Type Rating B & B Battery (USA) MH19884 HRLS 5.5-12...
  • Page 20: Manual Or Remote Enable/Disable Of Ups Output Selection

    Bulletin 1609 UPS Manual or Remote The 1609 UPS output is designed to be manually or remotely enabled or disabled. User is required to enable or disable the remote function switch Enable/Disable on the front panel. of UPS Output Selection...
  • Page 21: Display Led Indicators

    Bulletin 1609 UPS Display LED Indicators Indicator LED Indicator Title Description Online The UPS is supplying utility power to the connected equipment (see Troubleshooting). AVR Trim ➊ The UPS is compensating for a high utility voltage (see Troubleshooting). AVR Boost ➊...
  • Page 22 Bulletin 1609 UPS Troubleshooting Button Function Explanation UPS Output Enable Press and hold the button until one beep is heard, then release immediately UPS Output Disable Press and hold the button until three beeps are heard, then release immediately Self-Test...
  • Page 23: Ups Led Fault Indicators

    Bulletin 1609 UPS UPS LED Fault Indicators General Clear Fault Procedure Press and hold the button until three beeps are heard then release immediately to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output.
  • Page 24: Over Voltage From The Output

    Bulletin 1609 UPS Fault Description Solution Over Voltage from The Output The UPS has detected an Have qualified electrician verify that the quality of the output voltage and the input utility voltage are of AVR over voltage on the output within its specification.
  • Page 25: Ups Management Software Troubleshooting

    Bulletin 1609 UPS Bulletin 1609 UPS General Clear Fault Procedure Management Software Press and hold the button until three beeps are heard then release immediately Troubleshooting to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output.
  • Page 26: Ups Network Managemenr Card Troubleshooting

    Bulletin 1609 UPS Bulletin 1609 General Clear Fault Procedure Network Management Card Press and hold the button until three beeps are heard then release immediately Troubleshooting to turn the UPS off then press and hold the button again until one beep is heard then release to enable the output.
  • Page 27: Bul. 1609-D Specifications

    Bulletin 1609 UPS Bul. 1609-D Specifications 1609-D600N 1609-D1000N 1609-D1500N Input V nom. 120V 120V 120V Capacity 600 VA (390 W) 1000 VA (650 W) 1500 VA (980 W) Voltage Range, default 90...145V 90...145V 90...145V Voltage Range, widest online 90...145V 90...145V 90...145V...
  • Page 28: Bul. 1609-B Specifications

    Bulletin 1609 UPS Bul. 1609-B Specifications 1609-B600N 1609-B1000N Input V nom. 120V 120V Capacity 600 VA (360 W) 1000 VA (600 W) Voltage Range, default 96...138V Voltage Range, widest online 96...138V Current nom. 5.4 A 8.9 A Capacity Frequency 50/60 Hz ± 3 Hz 50/60 Hz ±...
  • Page 29: Bul. 1609-D Dimensions

    Appendix 1609 UPS Dimensions 1609-D UPS Dimensions U N I N T E R R U P T I B L E P O W E R S U P P LY 1 6 0 9 - D 1609-B UPS Dimensions U N I N T E R R U P T I B L E P O W E R S U P P LY 1 6 0 9 - B...
  • Page 30: Bul. 1609-Brk Dimensions

    Appendix A 1609 UPS Dimensions 1609-BRK Dimensions (1609-D orientation) 1609-BRK Dimensions (1609-B orientation) Rockwell Automation Publication 1609-UM009A-EN-P - January 2013...
  • Page 31: Service Instructions

    1609 UPS Dimensions Appendix A Service Instructions If the UPS requires service, do not return it to the distributor. Follow these steps: 1. Servicing of batteries should be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.
  • Page 32: Rockwell Automation Publication 1609-Um009A-En-P - January

    Appendix A 1609 UPS Dimensions Rockwell Automation Publication 1609-UM009A-EN-P - January 2013...
  • Page 34: Documentation Feedback

    Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. At http://www.rockwellautomation.com/support, you can find technical manuals, technical and application notes, sample code and links to software service packs, and a MySupport feature that you can customize to make the best use of these tools.

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1609-d1609-b

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