Related Manuals for Allen-Bradley 1606-XLS240-UPSC
Summary of Contents for Allen-Bradley 1606-XLS240-UPSC
- Page 1 Reference Manual Original Instructions DC-UPS with Integrated Battery - 24V, 10 A Catalog Number 1606-XLS240-UPSC...
- Page 2 Important User Information Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.
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Page 3: Table Of Contents
Provides declarations of conformity, certificates, and www.rockwellautomation.com/global/certification/ other certification details. overview.page You can view or download publications at http://www.rockwellautomation.com/global/literature-library/overview.page. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 1606-RM003A-EN-P - March 2019... -
Page 4: Terminology And Abbreviations
A unique feature of the 1606-XLS240-UPSC is that only one 12V battery is required to buffer the 24V output. This makes matching batteries unnecessary and allows a precise battery charging and testing. - Page 5 Buffer time 16 minutes, 15 s, typ 5 A load 16 minutes, 15 s, typ 10 A load Figure 1 - Typical Setup of a DC-UPS System with the 1606-XLS240-UPSC (For example, PLC) Rockwell Automation Publication 1606-RM003A-EN-P - March 2019...
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Page 6: Input
DC-UPS with Integrated Battery - 24V, 10 A Figure 2 - Markings IND. CONT. EQ. Class 1 Div 2 UL 60950-1 UL 508 Marine Input Attribute Description Input voltage 24V DC Input voltage ranges 22.5…30V DC Continuous operation, see Figure 30…35V DC Temporarily allowed, no damage to the DC-UPS. -
Page 7: Output In Normal Mode
DC-UPS with Integrated battery - 24V, 10 A Electronic Output Current Limitation The unit is equipped with an electronic output current limitation. This current limitation works in a switching mode that reduces the power losses and heat generation to a minimum. As a result, the output voltage drops since there is not enough current to support the load. -
Page 8: Output In Buffer Mode
DC-UPS with Integrated Battery - 24V, 10 A Figure 6 - Input to Output Voltage Drop, Typ. Figure 7 - Output Voltage versus Output Current in Normal Mode at 24V Input, Typ. Output in Buffer Mode If the input voltage falls below a certain value (transfer threshold level), the DC-UPS starts buffering without any interruption or voltage dips. - Page 9 DC-UPS with Integrated battery - 24V, 10 A Figure 8 - Buffering Transition, Definitions Figure 9 - Transfer Behavior, Typ. Figure 10 - Available Output Current in Buffer Mode Figure 11 - Output Voltage versus Output Current in Buffer Mode, Typ. 5 Seconds Rockwell Automation Publication 1606-RM003A-EN-P - March 2019...
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Page 10: Battery
DC-UPS with Integrated Battery - 24V, 10 A Battery The required 12V VRLA battery is included with this unit. Attribute Description Battery voltage 12V DC Maintenance-free 12V VRLA lead acid battery Battery voltage range 9.0…15V Continuously allowed, except deep discharge protection. 35V DC Absolute maximum voltage with no damage to the unit. -
Page 11: Buffer Time
The buffer time depends on the capacity and performance of the battery and the load current. See Figure 14 for the typical buffer times of the standard battery. Attribute 1606-XLS240-UPSC Notes Buffer time with 5 A 13’ 24” At 5 A output current high-current battery 4’... -
Page 12: Functional Diagram
DC-UPS with Integrated Battery - 24V, 10 A Functional Diagram Figure 17 - Functional Diagram Check Wiring and Battery The DC-UPS is equipped with an automatic Check Wiring and Battery Quality test. Quality Tests Check Wiring Test Under normal circumstances, an incorrect or bad connection from the battery to the DC-UPS or a missing (or blown) battery fuse is not recognized by the UPS when operating in normal mode. - Page 13 DC-UPS with Integrated battery - 24V, 10 A State of Health (SOH) Test The battery has a limited service life and needs to be replaced in a fixed interval that is defined by the specified service life (according to the Eurobat guideline), based on the surrounding temperature and the number of charging and discharging cycles.
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Page 14: Relay Contacts And Inhibit Input
DC-UPS with Integrated Battery - 24V, 10 A Relay Contacts and Inhibit The DC-UPS is equipped with relay contacts and signal inputs for remote monitoring and controlling of the unit. Input Relay Contacts Contact State Ready Contact is closed when battery is charged more than 85%, no wiring failure are recognized, input voltage is sufficient, and inhibit signal is not active. - Page 15 DC-UPS with Integrated battery - 24V, 10 A IMPORTANT The Buffering, Ready, and Replace Battery contact is intended to be used for a separately investigated nonincendive field wiring and/or field wiring apparatus. The DC-UPS may be located in a Class I, Division 2 (Group A, B, C D) hazardous (classified) location.
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Page 16: Front Side And User Elements
DC-UPS with Integrated Battery - 24V, 10 A Front Side and User Elements Letter Definition Power port - Quick-connect spring-clamp terminals, connection for input voltage and output voltage. Signal port - Plug connector with screw terminals, which are inserted from the bottom. Connections for the Ready, Buffering, Replace Battery relay contacts and for the Inhibit input. -
Page 17: Terminals And Wiring
DC-UPS with Integrated battery - 24V, 10 A Terminals and Wiring Attribute Power Terminals Signal Terminals Type Bi-stable, quick-connect Plug connector with screw terminal. spring- clamp terminals. IP20 Finger-touch-proof construction Finger-touch-proof. Suitable for with captive screws for 3.5 mm field and factory installation. slotted screwdriver. -
Page 18: Lifetime Expectancy And Mean Time Between Failure
DC-UPS with Integrated Battery - 24V, 10 A Lifetime Expectancy and Mean Time between Failure Attribute Description Lifetime – min. 137,400 h at 10 A output current and 40 °C (104 °F) expectancy min. > 15 years at 5 A output current and 40 °C (104 °F) min. -
Page 19: Emc
DC-UPS with Integrated battery - 24V, 10 A The unit is suitable for applications in industrial environment and in residential, commercial, and light industry environment without any restrictions. CE mark is in conformance with EMC guideline 89/336/EC and 93/68/EC and the low- voltage Low Voltage Directive (LVD) 73/23/EC, 93/68/EC. -
Page 20: Environment
DC-UPS with Integrated Battery - 24V, 10 A Environment Attribute Description Operational temperature 0…40 °C (32…104 °F) Full output power Storage temperature -20…+50 °C (-4…+122 °F) Storage and transportation Relative humidity 5…95% IEC 60068-2-30 Do not energize while condensation is present. Vibration sinusoidal 2…17.8 Hz: ±1.6 mm (0.62 in.);... -
Page 21: Protection Features
DC-UPS with Integrated battery - 24V, 10 A Protection Features Attribute Description Output protection Electronically protected against an overload, no-load, and short circuits. Output overvoltage protection in buffer Typ 30.5V DC In case of an internal power supply anomaly, a redundant circuit mode limits the maximum output voltage. -
Page 22: Standards Compliance And Approvals
DC-UPS with Integrated Battery - 24V, 10 A Standards Compliance and Approvals UL 508 LISTED E56639 Listed for use in the U.S.A. (UL 508) and 18WM Canada (C22.2 No. 14-95); Industrial Control Equipment IND. CONT. EQ. UL 60950-1 Recognized for use as Information Technology Equipment, Level 5; U.S.A. -
Page 23: Approximate Dimensions And Weight
DC-UPS with Integrated battery - 24V, 10 A Approximate Dimensions and Weight Attribute Description Width 123 mm (4.84 in.) Height 124 mm (4.88 in.) Depth 119 mm (4.69 in.) Weight 2850 g (6.28 lb) DIN Rail Use 35 mm heavy duty DIN rails according to EN 60715 or EN 50022. (1) The DIN rail height must be added to the unit depth of 119 mm (4.68 in.) to calculate the total required installation depth. - Page 24 The energy of the battery can then be used in the circuits that require buffering. 4. Plug in the fuse. Figure 26 - Typical Wiring Diagram 1606-XLS240-UPSC Rockwell Automation Publication 1606-RM003A-EN-P - March 2019...
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Page 25: Battery Replacement
DC-UPS with Integrated battery - 24V, 10 A Battery Replacement The integrated battery should be replaced by qualified personnel on a periodic basis. ATTENTION: The battery terminals are always energized. Do not place anything on the battery. Replacing the battery 1. - Page 26 DC-UPS with Integrated Battery - 24V, 10 A 4. Remove the battery by pulling on the strap. 5. Install the new battery. 6. Connect the red cable (+) to the red positive (+) terminal on the battery. 7. Connect the black cable (-) to the black negative (-) terminal on the battery.
- Page 27 (for example, a broken cell or anomaly connection) and is detected and reported by the periodical battery tests that are included in the 1606-XLS240-UPSC control unit. If the operational parameters differ from those that are specified for the design life, an earlier change of the battery might be necessary.
- Page 28 DC-UPS with Integrated Battery - 24V, 10 A Other Effects on Service Life • Overcharging and deep discharging shortens the service life and should be avoided. Due to the single battery concept of the 1606-XLS240-UPSC, the end-of-charge voltage is precisely set automatically avoiding unnecessary aging effects.
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Page 29: Accessories
DC-UPS with Integrated battery - 24V, 10 A As a result, the battery should be replaced after 2 years. The battery degradation begins from the production date, which is shown on the battery, may shorten the replacement interval. Figure 27 - Service Life versus Ambient Temperature, typ. Figure 28 - Cell Capacity Degradation versus Discharging Cycles Accessories... -
Page 30: Application Notes
For service purposes, the inhibit input can also be used to connect a service switch. Therefore, the inhibit signal can be supplied from the output of the DC-UPS. Figure 30 - Wiring Example for Inhibit Input 1606-XLS240-UPSC Rockwell Automation Publication 1606-RM003A-EN-P - March 2019... -
Page 31: Troubleshooting
DC-UPS with Integrated battery - 24V, 10 A Troubleshooting The LEDs on the front of the unit and relay contacts indicate the status of the DC-UPS. The following guidelines provide instructions for correcting issues. Cause Recommended Action Checking Wiring LED is illuminated •... - Page 32 DC-UPS with Integrated Battery - 24V, 10 A Notes: Rockwell Automation Publication 1606-RM003A-EN-P - March 2019...
- Page 34 Rockwell Automation maintains current product environmental information on its website at http://www.rockwellautomation.com/rockwellautomation/about-us/sustainability-ethics/product-environmental-compliance.page. Allen-Bradley, Rockwell Automation, and Rockwell Software are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies. Rockwell Otomasyon Ticaret A.Ş., Kar Plaza İş Merkezi E Blok Kat:6 34752 İçerenköy, İstanbul, Tel: +90 (216) 5698400 Publication 1606-RM003A-EN-P - March 2019 Copyright ©...