Location - Carrier 58MVP Installation, Start-Up, And Operating Instructions Manual

Series 180 4-vvay mumtipoise dkect-vent variabme-capacity condensing gas furnace
Table of Contents

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_:
iiiiiii!
FIRE,
INJURY
OR DEATH
HAZARD
Failure to £4tow
this warning
could result
in electrical
shocL
fire, personal
injury or death.
Casing
hole filler cap must be installed
in blower
shelf
hole
when
condensate
trap is relocated.
4. Instal!
condensate
trap
into right-hand
side casing
hole
by
inserting
tube
connection
stubs
through
casing
hole
and
rotating
until tabs snap into locking
position.
5. Fill unused
condensate
trap casing
holes
with
plastic
filler
caps (fi_ctoryosupplied
in loose parts bag).
CONDENSATE
TRAP
TUBING
NOTE:
See Fig. 13 or tube routing
label on main f_./rnace door to
check
for proper
connections.
1. (ollector
Box Drain Tube
a. Remove
fitctoryoinstalled
plug fiom LOWER
collector
box
drain robe (blue
and white
striped
label).
b. Install
removed
clamp and plug into UPPER
collector
box
&ain tube (blue
label) which was previously
connected
to
condensate
t_ap.
c. Connect
LOWER
collector
box drain robe (blue and white
striped
label) to condensate
trap. Tube does not need to be
cut.
d. (lamp
robe to prevent
any condensate
leakage.
2. Inducer
Housing
Drain
Tube
a. Remove
fitctoryoinstalled
cap and
clamp
from
LOWER
inducer
housing
drain connection.
b. Remove
and
discard
UPPER
(molded)
inducer
housing
&ain tobe which
was previously
connected
to condensate
trap.
c. Install
cap and clamp
on UPPER
inducer
housing
&ain
connection
where
molded
&ain robe was removed.
d. Use inducer
housing
&ain extension
robe (violet
label and
factow-supplied
in loose
parts
bag)
to connect
LOWER
inducer
housing
&ain connection
to condensate
trap.
e. Determine
appropriate
length,
cut,
and connect
robe
to
condensate
trap.
£ Clamp
tube to prevent
any condensate
leakage.
3. Relief
Port Tube
Refer
to
Pressure
Switch
Tubing
section
fbr
connection
procedure.
CONDENSATE
TRAP
FIELD
DRAIN
ATTACHMENT
Refhr
to Condensate
Drain
section
fbr
recommendations
and
procedures.
PRESSURE
SWITCH
TUBING
One collector
box pressure
robe (pink label) is fi_ctory connected
to
the pressure
switch
fbr use when
i_urnace is installed
in UPFLOW
or HORIZONTAL
LEFT
applications.
This tube MUST
be dis°
connected
and used for the condensate
trap relief port robe. The
other collector
box pressure
robe (green
label) which
was fhcto V
connected
to the condensate
trap relief port connection
MUST
be
connected
to the pressure
switch
in DOWNFLOW
or HORIZON°
TAL RIGHT
applications.
NOTE:
See Fig. 13 or tube routing
label on main Nmace
door to
check
for proper
connections.
Relocate
tubes as described
below.
1. Disconnect
collector
box pressure
tube (pink label) attached
to
pressure
switch.
13
2. Extend
collector
box
pressure
robe (green
label)
which
was
previously
connected
to condensate
trap relief port connection
by splicing
to small diameter
robe (flactou-supptied
in loose
parts bag).
3. (onnect
collector
box pressure
robe (green
label) to pressure
switch
connection
labeled
COLLECTOR
BOX.
4. Use remaining
small diameter
tube (factory-supplied
in loose
parts bag)
to extend
collector
box pressure
tube (pink label)
which was previously
connected
to pressure
switch.
5. Route this extended
tube (pink label) to condensate
trap relief
port connection.
6. Determine
appropriate
length,
cut, and connect
robe.
7. Clamp
robe to relief port connection.
CONDENSATE
TRAP
FREEZE
PROTECTION
Refer
to Condensate
Drain
Protection
section
for recommenda-
tions and procedures.
CONSTRUCT
A WORKING
PLATFORM
Construct
working
platfbrm
where all required
furnace
clearances
are met. (See Fig. 3 and 12.)
.
,
IR
[NIT
MAY
NOT
OPERATE
Failure
to fbllow
this caution
may result
in intermittent
unit
operation.
The condensate
trap MUST
be installed
below
l::urnace
See
Fig. 6 for dimensions.
The drain
connection
to condensate
trap must also be properly
sloped
to an open drain.
NOTE:
Combustionoair
and vent pipes
are restricted
to a mini-
mun_ length
of 5 ft (See Table
7.)
NOTE:
A 12oin
mininmnl
of_;et pipe
section
is recommended
with
short
(5 to 8 ft) vent
systems.
This recommendation
is to
reduce
excessive
condensate
droplets
fiom
exiting
the vent pipe.
(See Fig
12 or 35)
LOCATION
Step
l--General
This furnace
must
*
be installed
so the electrical
components
are protected
from
water
not be installed
directly
on any combustible
material
other than
wood
flooring
(refer
to SAFETY
CONSIDERATIONS).
*
be located
so combustion-air
and vent pipe maximum
lengths
are not exceeded.
Refer
to Table
7.
*
be located where
available
electric
power
and gas supplies
meet
specifications
on the l::urnace rating
plate.
*
be attached
to an air distribution
system
and be located
as close
to the center of the distribution
system
as possible.
Refer to Air
Ducts
section
*
be provided
with
ample
space
fbr servicing
and
cleaning.
Always
comply
with
n_inimnm
fire
protection
clearances
shown
on the ft_rnace
clearanceoto-combustibles
label.
(See
Fig. 3.)
This Nmace
may be located
in a confined
space
without
special
provisions
£_r dilution
or ventilation
air.
NOTE:
For upflowidownflow
applications
install
furnace
so that
it is level
or pitched
fbrward
within
1i2oin. for proper
fitrnace
operation.
For horizontal
applications
pitch
1i4oin.
minimum
to
1i2oin. maximunx
forward
to ensure
proper
condensate
&ainage
from
secondary
heat exchangers.
(See Fig. 14.)

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