Carrier 58MVP Installation, Start-Up, And Operating Instructions Manual
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Carrier 58MVP Installation, Start-Up, And Operating Instructions Manual

170 series 4-way multipoise direct-vent variable-capacity condensing for sizes 040—120
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Installation, Start-Up, and Operating Instructions
NOTE: Read the entire instruction
manual before starting the installation.
A93040
This symbol → indicates a change since the last issue.
Index
DIMENSIONAL DRAWING........................................................3
SAFETY CONSIDERATIONS .....................................................2
Clearances to Combustibles......................................................4
CODES AND STANDARDS........................................................5
INTRODUCTION ..........................................................................5
APPLICATIONS............................................................................5
General ......................................................................................5
Upflow Applications.................................................................5
Downflow Applications ............................................................8
LOCATION..................................................................................13
General ....................................................................................13
Low-Heat Only Installation ....................................................14
Hazardous Locations...............................................................14
INSTALLATION .........................................................................15
Leveling Legs (If Desired) .....................................................15
Installation In Horizontal Applications ..................................15
Air Ducts.................................................................................15
General Requirements .......................................................15
Ductwork Acoustical Treatment .......................................17
Supply-Air Connections ....................................................17
Return-Air Connections.....................................................18
Filter Arrangement..................................................................18
Bottom Closure Panel.............................................................18
Gas Piping...............................................................................18
Electrical Connections ............................................................20
115-v Wiring......................................................................20
24-v Wiring........................................................................21
Accessories ........................................................................22
Direct Venting.........................................................................22
Common Vent Systems................................................22
Combustion-Air and Vent Piping .....................................24
Kit Installation..............................................................28
Multiventing and Vent Terminations................................31
Condensate Drain....................................................................34
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
PC 101
Catalog No. 535-80110
Tab 6a 8a
Variable-Capacity Condensing Gas Furnace
For Sizes 040-120, Series 170
Page
Printed in U.S.A.
4-Way Multipoise Direct-Vent
As an ENERGY STAR®
Partner, Carrier Corpora-
tion has determined that
this product meets the EN-
REGISTERED QUALITY SYSTEM
ERGY STAR® guidelines
for energy efficiency.
HORIZONTAL
LEFT
AIRFLOW
Fig. 1-Multipoise Orientations
General...............................................................................34
Application.........................................................................34
Condensate Drain Protection.............................................35
General...............................................................................35
Select Setup Switch Positions...........................................35
Prime Condensate Trap With Water.................................36
Purge Gas Lines ................................................................36
Sequence of Operation ......................................................37
(Adaptive Mode).....................................................37
Cooling Mode...............................................................39
Thermidistat Mode .......................................................40
Super-Dehumidify Mode..............................................40
Continuous Blower Mode ............................................40
Heat Pump ....................................................................40
Component Test ...........................................................41
Adjustments .......................................................................41
Set Gas Input Rate .......................................................41
Set Temperature Rise...................................................48
Set Thermostat Heat Anticipator .................................48
Form 58MVP-13SI
Pg 1
58MVP
ama
CERTIFIED
AIRFLOW
UPFLOW
HORIZONTAL
RIGHT
DOWNFLOW
AIRFLOW
AIRFLOW
A93041
1-04
Replaces: 58MVP-12SI

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  • Page 1: Table Of Contents

    CERTIFIED A93040 This symbol → indicates a change since the last issue. As an ENERGY STAR® Index Page Partner, Carrier Corpora- tion has determined that DIMENSIONAL DRAWING............3 this product meets the EN- REGISTERED QUALITY SYSTEM ERGY STAR® guidelines SAFETY CONSIDERATIONS .............2 for energy efficiency.

  • Page 2: Safety Considerations

    Sheet metal parts may have sharp edges or burrs. Use care and wear appropriate protective clothing and gloves when han- dling parts. Failure to follow this caution could result in personal injury. The 58MVP Multipoise Condensing Gas-Fired Furnaces are C.S.A. (formerly AGA and CGA) design-certified for natural and...

  • Page 4: Clearances To Combustibles

    INSTALLATION This forced air furnace is equipped for use with natural gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size furnaces are only approved for altitudes 0 - 7,000 ft. (0 - 2,135m). An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications. This furnace is for indoor installation in a building constructed on site.

  • Page 5: Codes And Standards

    Step 4—Duct Systems INTRODUCTION • US and CANADA: Air Conditioning Contractors Association The model 58MVP 4-way multipoise, Gas-Fired, Category IV, (ACCA) Manual D, Sheet Metal and Air Conditioning Con- direct-vent condensing furnace is available in model sizes ranging tractors National Association (SMACNA), or American Soci- in input capacities of 40,000 to 120,000 Btuh.
  • Page 6 FURNACE BLOWER SHELF CONDENSATE DOOR TRAP FURNACE CONDENSATE DOOR FURNACE TRAP (INSIDE) FURNACE SIDE SIDE FIELD FIELD DRAIN DRAIN CONN CONN ALTERNATE DRAIN TUBE LOCATION SIDE VIEW FRONT VIEW END VIEW FRONT VIEW CONDENSATE TRAP DRAIN TUBE LOCATION HORIZONTAL DOWNFLOW AND ALTERNATE UPFLOW APPLICATIONS EXTERNAL UPFLOW APPLICATIONS APPLICATIONS...
  • Page 7 PLUG PLUG COLLECTOR BOX COLLECTOR BOX DRAIN TUBE (BLUE DRAIN TUBE (BLUE & WHITE STRIPED) & WHITE STRIPED) COLLECTOR BOX COLLECTOR BOX TUBE (PINK) TUBE (PINK) COLLECTOR BOX TUBE (GREEN) COLLECTOR BOX INDUCER HOUSING DRAIN TUBE (GREEN) (MOLDED) DRAIN TUBE (BEHIND COLLECTOR BOX DRAIN TUBE) CONDENSATE...

  • Page 8: Downflow Applications

    COLLECTOR BOX DRAIN TUBE (BLUE) COLLECTOR BOX PLUG TUBE (GREEN) PLUG COLLECTOR BOX TUBE (GREEN) COLLECTOR BOX DRAIN TUBE (BLUE) COLLECTOR BOX COLLECTOR BOX TUBE (PINK) TUBE (PINK) COLLECTOR BOX DRAIN TUBE (BLUE COLLECTOR BOX & WHITE STRIPED) DRAIN TUBE (BLUE &...

  • Page 9: Horizontal Left (Supply-Air Discharge) Applications

    (2.) Condensate Trap Located on Right Side of Casing (a.) Route inducer housing drain tube (violet label) Casing hole filler cap must be installed in blower shelf hole directly from inducer housing to condensate trap. when condensate trap is relocated. Failure to follow this (b.) Determine appropriate length and cut.
  • Page 10 PLUG COLLECTOR BOX AUXILIARY "J" BOX DRAIN TUBE (BLUE AND WHITE STRIPED) CONDENSATE COLLECTOR BOX TRAP TUBE (GREEN) INDUCER HOUSING COLLECTOR BOX DRAIN TUBE (VIOLET) EXTENSION TUBE COLLECTOR BOX COLLECTOR DRAIN TUBE (BLUE) BOX EXTENSION DRAIN TUBE DRAIN TUBE COUPLING COLLECTOR BOX TUBE (PINK) RELOCATE TUBE BETWEEN BLOWER SHELF AND INDUCER HOUSING FOR 060, AND 080 HEATING INPUT FURNACES...

  • Page 11: Horizontal Right (Supply-Air Discharge) Applications

    COMBUSTION – AIR INTAKE VENT A 12-IN. MIN HORIZONTAL PIPE SECTION IS RECOMMENDED WITH SHORT (5 TO 8 FT) VENT SYSTEMS TO REDUCE EXCESSIVE CONDENSATE DROPLETS FROM ″ EXITING THE VENT PIPE. WORK AREA ″ ⁄ MANUAL SHUTOFF ACCESS OPENING GAS VALVE FOR TRAP DRAIN...
  • Page 12 COLLECTOR BOX DRAIN TUBE (BLUE) COLLECTOR BOX TUBE (GREEN) PLUG COLLECTOR BOX TUBE (PINK) AUXILIARY "J" BOX RELOCATED HERE CONDENSATE TRAP COLLECTOR BOX DRAIN TUBE (BLUE AND WHITE STRIPED) INDUCER HOUSING DRAIN TUBE (VIOLET) COLLECTOR BOX EXTENSION TUBE A02289 Fig. 13—Horizontal Right Tube Configuration CONDENSATE TRAP LOCATION c.

  • Page 13: Location

    connected to the condensate trap relief port connection MUST be NOTE: For upflow/downflow applications install furnace so that connected to the pressure switch in DOWNFLOW or HORIZON- it is level or pitched forward within 1/2-in. for proper furnace TAL RIGHT applications. operation.

  • Page 14: Low-Heat Only Installation

    Step 2—Low-Heat Only Installation other building having a hazardous atmosphere, unit must be This 58MVP furnace can be installed to operate in the low-heat installed in accordance with requirements of National Fire only heating mode when sized using the low-heat heating capacity.

  • Page 15: Installation

    INSTALLATION and forth until it breaks off. Be careful of sharp edges. (See Fig. 22.) Step 1—Leveling Legs (If Desired) When furnace is used in upflow position with side inlet(s), leveling legs may be desired. (See Fig. 18.) Install field-supplied, corrosion-resistant 5/16-in.
  • Page 16 PLENUM OPENING FLOOR OPENING A96283 Fig. 19—Floor and Plenum Opening Dimensions FURNACE FURNACE (OR COIL CASING WHEN USED) CD5 OR CK5 COIL ASSEMBLY OR KCAKC COIL BOX COMBUSTIBLE COMBUSTIBLE FLOORING FLOORING DOWNFLOW SUBBASE SHEET METAL PLENUM SHEET METAL PLENUM FLOOR FLOOR OPENING OPENING...

  • Page 17: Ductwork Acoustical Treatment

    acoustical lining and fibrous ductwork shall comply with NFPA 90B as tested by UL Standard 181 for Class 1 Rigid air ducts. PERFORATED DISCHARGE DUCT FLANGE SUPPLY AIR CONNECTIONS Upflow Furnaces Connect supply-air duct to 3/4-in. flange on furnace supply-air outlet.

  • Page 18: Return-Air Connections

    cut main furnace casing to attach supply side air duct, humidifier, WASHABLE FILTER or other accessories. All accessories MUST be connected external to furnace main casing. RETURN AIR CONNECTIONS FILTER RETAINER Never connect return-air ducts to the back of the furnace. Return-air duct connections on furnace side(s) permitted in upflow applications only.
  • Page 19 Table 3—Maximum Capacity of Pipe* 21-IN. WIDE ⁄ -IN. WIDE CASINGS ONLY: CASINGS ONLY: SUPPORT RODS (3) NOMINAL LENGTH OF PIPE (FT) INSTALL FIELD-SUPPLIED EXTEND 1/4" ON EACH IRON INTERNAL FILTER FILLER STRIP SIDE OF FILTER AND PIPE DIAMETER UNDER FILTER. REST ON CASING FLANGE SIZE (IN.)

  • Page 20: Electrical Connections

    → SUPPLY Furnace control must be grounded for proper operation or MANUAL control will lock out. Control is grounded through SHUTOFF green/yellow wire connected to gas valve and burner box VALVE (REQUIRED) screw. Failure to follow this caution will result in intermittent unit operation.

  • Page 21: 24-V Wiring

    FIELD 24-V WIRING FIELD 115-, 208/230-, 460-V WIRING FACTORY 24-V WIRING FACTORY 115-, 208/230-, 460-V WIRING NOTE 5 THERMOSTAT FIVE TERMINALS FIELD-SUPPLIED WIRE DISCONNECT THREE-WIRE HEATING 208/230- OR ONLY 460-V THREE PHASE W/W1 115-V NOTE SINGLE PHASE 208/230-V SINGLE AUXILIARY PHASE 115-V J-BOX...

  • Page 22: Accessories

    Step 9—Direct Venting range hoods and bathroom exhausts, so they are operat- ing at maximum speed. Do not operate a summer The 58MVP furnaces require a dedicated (one 58MVP furnace exhaust fan. only) direct-vent system. In a direct-vent system, all air for 6.
  • Page 23 ACRDJ PRINTED CIRCIUT BOARD TRAN PL12 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 1 2 3 7 8 7 8 7 8 7 8 OFF OFF OFF OFF PRINTED CIRCIUT BOARD...

  • Page 24: Combustion-Air And Vent Piping

    FUTURE COMMUNICATION CONTINUOUS FAN APPLICATIONS CONNECTOR (CF) AIRFLOW MODEL PLUG SETUP SWITCHES CONNECTOR SW1 SETUP SWITCHES AND BLOWER OFF- DELAY AIR CONDITIONING (A/C) AIRFLOW SETUP SWITCHES HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX. ACRDJ – AIR CONDITIONING RELAY DISABLE JUMPER 24-V THERMOSTAT TERMINALS FLASH UPGRADE...
  • Page 25 TABLE 5—APPROVED COMBUSTION-AIR AND VENT PIPE, FITTING AND CEMENT MATERIALS ASTM SPECIFICATION MATERIAL PIPE FITTINGS SOLVENT CEMENT AND PRIMERS DESCRIPTION (MARKED ON MATERIAL) D1527 Pipe — — Schedule-40 D1785 Pipe — — Schedule-40 Solvent D2235 For ABS — — For ABS Cement D2241 Pipe...
  • Page 26 25--24--65--2 AREA WHERE TERMINAL IS NOT PERMITED VENT TERMINAL AIR SUPPL Y INLET Item Clearance Description Canadian Installation (1) U.S. Installation (2) Clearance above grade, veranda, porch, deck, balcony, or 12˝ (30cm) # 12˝ (30 cm) anticipated snow level 6˝ (15 cm) for appliances ≤ 10,000 BTUH (3kW), 12˝ (30 6˝...
  • Page 27 COMBUSTION-AIR INTAKE HOUSING PLUG FITTING The combustion-air intake plug fitting must be installed in unused combustion-air intake housing. This fitting must be attached by using RTV sealant, or by drilling a 1/8-in. hole in FURNACE fitting, using hole in intake housing as a guide. Install a field-supplied No.

  • Page 28: Concentric Vent And Combustion-Air Termination Kit Installation

    12 ″ MIN 12 ″ MIN VENT PIPE VENT PIPE COMBUSTION-AIR PIPE COMBUSTION-AIR PIPE HORIZONTAL TO ROOF HORIZONTAL TO SIDEWALL COMBUSTION-AIR PIPE VENT PIPE COMBUSTION-AIR PIPE 12 ″ MIN 12 ″ MIN VENT PIPE VERTICAL TO ROOF VERTICAL TO SIDEWALL NOTE: A 12 In.
  • Page 29 Table 7—Maximum Allowable Pipe Length (Ft) NUMBER OF 90° ELBOWS UNIT TERMINATION PIPE DIAMETER ALTITUDE SIZE TYPE (IN.)* 1-1/2 2 Pipe or 2-In. 040-14 Concentric 1-1/2 2 Pipe or 2-In. 060-14 Concentric 1-1/2 080-14 2 Pipe or 2-In. 080-20 Concentric 0 to 2000 2 Pipe or 2-In.
  • Page 30 Table 7—Maximum Allowable Pipe Length (Ft) Continued NUMBER OF 90° ELBOWS UNIT TERMINATION PIPE DIAMETER ALTITUDE SIZE TYPE (IN.)* 1-1/2 2 Pipe or 2-In. 040-14 Concentric 1-1/2 2 Pipe or 2-In. 060-14 Concentric 1-1/2 080-14 2 Pipe or 2-In. 6001 to 7000‡ 080-20 Concentric 2 Pipe or 2-In.

  • Page 31: Multiventing And Vent Terminations

    MULTIVENTING AND VENT TERMINATIONS affected by wind eddy (such as inside building corners) or When 2 or more 58MVP Furnaces are vented near each other, each accumulation of airborne leaves or light snow, or allow furnace must be individually vented. NEVER common vent or recirculation of flue gases.
  • Page 32 ROOF 18″ MAXIMUM BRACKET COUPLING COMBUSTION VERTICAL SEPARATION VENT BETWEEN COMBUSTION AIR AND VENT 8 3 / 4 ″ FOR 3″ KIT 6 3 / 4 ″ FOR 2″ KIT MAINTAIN 12 IN. MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN.
  • Page 33 A96128 Fig. 42—Rooftop Termination (Dimension "A" is Touching or 2-In. Maximum Separation) 1″ MAXIMUM VENT (TYP) VENT COMBUSTION AIR VENT COMBUSTION VENT A93057 A93056 Fig. 44—Concentric Vent and Combustion-Air Side Fig. 43—Concentric Vent and Combustion-Air Roof Termination (Dimension "A" is Touching or Termination (Dimension "A"...

  • Page 34: Condensate Drain

    Table 8—Maximum Allowable Exposed Vent Pipe Length (Ft) With Insulation in Winter Design Temperature Ambient* WINTER DESIGN MAXIMUM PIPE INSULATION THICKNESS (IN.)† UNIT TEMPERATURE DIAMETER SIZE (°F) (IN.) 040-14 060-14 080-14 080-20 2-1/2 100-20 2-1/2 2-1/2 120-20 * Pipe length (ft) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length as specified in Table 7.

  • Page 35: Condensate Drain Protection

    START-UP, ADJUSTMENTS AND SAFETY CHECK Step 1—General 1. Furnace must have a 115-v power supply properly connected and grounded. NOTE: Proper polarity must be maintained for 115-v wiring. If polarity is incorrect, control status indicator light flashes rapidly and furnace does not operate. 2.

  • Page 36: Prime Condensate Trap With Water

    AIR CONDITIONING AIRFLOW 040,060 & 080-14 080-20 & 100 120 MODEL TONS (12,000 BTU/HR) (CFM) MODEL MODEL 1-1/2 2-1/2 1050 3-1/2 1225 1400 1750 2100 X-INDICATES AN ALLOWABLE SELECTION. A/C OR CF AIRFLOW SELECTION CHART BASED ON 350 CFM/TON MODEL SIZE 040, 060, 1050...

  • Page 37: Sequence Of Operation

    Table 9—Furnace Setup Switch Description SETUP SWITCH NORMAL DESCRIPTION SWITCH NO. NAME POSITION OF USE Turn ON to retrieve up to 7 stored status codes for troubleshooting SW1-1 Status Code Recovery assistance when R thermostat lead is disconnected. Allows 2-stage operation with a single stage thermostat. Turn ON when using 2 stage thermostat to allow Low Heat opera- SW1-2 Adaptive Heat Mode...
  • Page 38 2. Igniter Warm-Up-At end of the prepurge period, the Hot Surface Igniter HSI is energized for a 17-sec igniter warm-up period. → 3. Trial-For-Ignition Sequence-When the igniter warm-up pe- riod is completed, the main gas valve relay contacts GVR close to energize the gas valve GV, the gas valve opens. The gas valve GV permits gas flow to the burners where it is ignited by the Hot Surface Igniter HSI.

  • Page 39: Two-Stage Thermostat And Two-Stage Heating

    humidifier terminal HUM. The inducer motor IDM will additional 90 sec. Jumper Y/Y2 to DHUM to reduce the remain energized for a 15-second post-purge period. The cooling off-delay to 5 seconds. (See Fig. 32.) blower motor BLWM and air cleaner terminal EAC-1 will 2.

  • Page 40: Thermidistat Mode

    speed, and the R to G-and-Y/Y2 circuits start the furnace CONTINUOUS BLOWER MODE blower motor BLWM at high-cooling ariflow. High-cooling When the R to G circuit is closed by the thermostat, the blower airflow is based on the A/C selection shown in Fig. 50. motor BLWM will operate at continuous-blower airflow.

  • Page 41: Component Test

    (See Fig. 32.) This keeps furnace locked in high-heat operation. c. Verify furnace model. Table 11 can only be used for model 58MVP Furnaces. h. Turn high-heat adjusting screw (5/64 hex Allen wrench) d. Find installation altitude in Table 11.
  • Page 42 A00277 A00275 Fig. 56—Two-Stage Furnace with Single-Speed Heat Fig. 54—Two-Stage Furnace with Single-Speed Air Pump (Dual Fuel) Conditioner A00276 A00278 Fig. 57—Two-Stage Furnace with Two-Speed Heat Fig. 55—Two-Stage Furnace with Two-Speed Air Con- Pump (Dual Fuel) ditioner...
  • Page 43 A00281 Fig. 60—Two-Stage Thermostat With Two-Stage Fur- nace and Two-Speed Air Conditioner A00279 Fig. 58—Dual Fuel Thermostat with Two-Stage Furnace and Single-Speed Heat Pump See note 2 A02348 Fig. 61—Single-Stage Thermostat With Two-Stage Furnace and Two-Speed Air Conditioner A00280 Fig. 59—Dual Fuel Thermostat With Two-Stage Furnace and Two-Speed Heat Pump...
  • Page 44 Notes for Fig. 54-61: 1. Heat pump MUST have a high pressure switch for dual fuel applications. 2. Refer to outdoor equipment Installation Instructions for additional information and setup procedure. 3. Select the ″ZONE″ position on the two-speed heat pump control. 4.
  • Page 45 TABLE 11 - ORIFICE SIZE* AND MANIFOLD PRESSURES FOR GAS INPUT RATE (TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER, DERATED 2%/1000 FT ABOVE SEA LEVEL) ALTITUDE AVG. GAS SPECIFIC GRAVITY OF NATURAL GAS RANGE HEAT VALUE 0.58 0.60...
  • Page 46 TABLE 11 - ORIFICE SIZE* AND MANIFOLD PRESSURES FOR GAS INPUT RATE (TABULATED DATA BASED ON 20,000 BTUH HIGH-HEAT / 13,000 BTUH LOW-HEAT PER BURNER, DERATED 2%/1000 FT ABOVE SEA LEVEL) ALTITUDE AVG. GAS SPECIFIC GRAVITY OF NATURAL GAS RANGE HEAT VALUE 0.58 0.60...
  • Page 47 LOW-FIRE BURNER FLAME ON/OFF ADJUSTMENT SWITCH BURNER ALLEN SCREW (UNDER CAP) HIGH-FIRE ADJUSTMENT ALLEN SCREW INLET (UNDER CAP) PRESSURE MANIFOLD A89020 Fig. 64—Burner Flame BURNER Table 12—Altitude Derate Multiplier for U.S.A. ENCLOSURE REFERENCE ALTITUDE % OF DERATE MULTIPLIER PRESSURE TAP MANIFOLD (FT) DERATE...

  • Page 48: Set Temperature Rise

    m. Move setup switch SW1-2 to OFF position and jumper R SET TEMPERATURE RISE and W/W1 and W2 thermostat connections. (See Fig. 32.) This keeps furnace locked in high-heat operation. Repeat items i through l for high-heat operation. Temperature rise must be within limits specified on unit rating plate.
  • Page 49 CHECK PRESSURE SWITCHES THERMOSTAT SUBBASE TERMINALS WITH This control proves operation of the draft inducer. Check switch THERMOSTAT REMOVED operation as follows: (ANITICIPATOR, CLOCK, ETC., MUST BE OUT OF CIRCUIT.) 1. Turn off 115-v power to furnace. HOOK-AROUND 2. Remove control access door and disconnect inducer motor AMMETER 12-pin wire harness at inducer motor.
  • Page 50 CHECKLIST—INSTALLATION LOAD CALCULATION Condensate Drain ____________ Heating Load (Btuh) ________ Unit Level or Pitched Forward ____________ Cooling Load (Btuh) Internal Tubing Connections Free of Kinks ________ and Traps ____________ Furnace Model Selection External Drain Connection Leak Tight and COMBUSTION AND VENT PIPING ________ Sloped Termination Location...
  • Page 52 Copyright 2004 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58mvp13si Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Book 1 4 PC 101 Catalog No. 535-80110 Printed in U.S.A.

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