Removing/Installing The Front/Rear Caster Assemblies; Removing; Installing; Removing/Installing The Front Headtube Assembly - Invacare Pronto M91 Service Manual

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Removing/Installing the Front/Rear Caster Assemblies

NOTE: For this procedure, refer to 
FIGURE 8.3.
NOTE: Front and rear caster assemblies are 
replaced in the same manner.

Removing

1. Remove the dust cover.
2. Remove locknut and two washers 
securing caster assembly to the 
headtube.

Installing

1. Insert threaded post of caster assembly 
into headtube.
2. Using locknut and two washers, secure 
caster assembly to head tube.
3. Snap dust cover into the headtube.

Removing/Installing the Front Headtube Assembly

NOTE: For this procedure, refer to FIGURE 8.4.
NOTE: Take note of position and orientation of 
headtube and mounting hardware for 
installation.
NOTE: Reverse this procedure to install the 
front headtube assembly.
1. Remove the dust cover.
2. Remove the two top mounting screws 
and bushings that secure the headtube 
to the walking beam.
3. Remove the two bottom mounting 
screws and bushings that secure the 
head tube to the pivot tube.
4. Remove the headtube from the walking 
beam and pivot tube.
Part No. 1125038
Dust Cover
Headtube
Tabs
Side
Shroud
NOTE: Components 
exploded for clarity. 
There is no need to 
remove the fork from 
the base frame.
FIGURE 8.3 Removing/Installing the Front/
Rear Caster Assemblies
Walking Beam
Pivot Tube
Top Mounting
Screw
Bottom
Mounting Screw
Bushings
FIGURE 8.4 Removing/Installing the Front
Headtube Assembly
83
SECTION 8—WHEELS
NOTE: Ensure tabs are 
under the side shrouds 
when installing.
Dust Cover
Locknut
Washer
Headtube
Washer
Caster Assembly
(Threaded Post)
Dust Cover
Headtube
Top
Mounting
Screw
Bottom
Mounting
Screw
®
Pronto
M91™and M94™

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