Table of Contents
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FF 500 CNC Commissioning Manual
1.
Some generalities in advance......................................................................................4
2.
The technology of your FF 500 CNC at a glance .........................................................5
2.1.
A short overview of the mechanics: ..........................................................................5
2.2.
A short overview of the electronics: ..........................................................................6
3.
View of the machine with its elements..........................................................................8
4.
CNC control MCS with operating elements ..................................................................9
5.
Technical data ............................................................................................................10
5.1.
Milling machine:......................................................................................................10
5.2.
Drives of the tool axes ............................................................................................11
5.3.
Software and stepping motor controllers ................................................................11
5.4.
Further data ............................................................................................................12
5.5.
Milling cutter dimensions ........................................................................................12
6.
Scope of delivery ........................................................................................................12
7.
Basic tips on setting up and installing the machine ....................................................13
7.1.
Unpacking and setting up the machine ..................................................................13
7.2.
Connecting the cabling ...........................................................................................15
7.3.
Additional connection options .................................................................................16
8.
Installing the software.................................................................................................17
8.1.
Minimum hardware requirements ...........................................................................17
8.2.
Installation procedure .............................................................................................17
8.3.
Starting the software nccad7.5 ...............................................................................18
8.4.
Parameter settings .................................................................................................18
8.5.
The status display at the CNC control MCS ...........................................................18
8.6.
EMERGENCY stop / lock .......................................................................................19
9.
The program nccad 7.5 milling ...................................................................................20
9.1.
The integrated manual with the help system ..........................................................20
9.2.
The structure of the "Help topics" window ..............................................................21
9.3.
Search methods .....................................................................................................21
9.3.1
Contents .............................................................................................................21
9.3.2
Index ...................................................................................................................21
9.3.3
Search ................................................................................................................21
9.3.4
Explanation of the icons and the Status bar .......................................................22
9.4.
Online support ........................................................................................................22
10.
Important note for working in practice ........................................................................23
10.1.
Simple stopping of the machine and the Emergency-Off switch ........................23
10.2.
Safety stop, lock .................................................................................................23
10.3.
Direction of rotation switch..................................................................................23
10.4.
Room EMERGENCY Off ....................................................................................23
11.
First steps ...................................................................................................................24
11.1.
Simple test of the machine .................................................................................24
11.2.
12.
Working with the milling cutter....................................................................................26
12.1.
General information for working with milling cutter .............................................26
12.2.
Working with the drilling lever .............................................................................27
12.3.
Swivelling the milling head by its own transverse axis .......................................28
12.4.
Mounting the collet chucks .................................................................................28
12.5.
Changing the spindle speed ...............................................................................30
12.6.
Milling..................................................................................................................32
12.7.
Feed:...................................................................................................................32
13.
Accessories ................................................................................................................33
14.
Repair, Cleaning and Maintenance ............................................................................34
14.1.
In general............................................................................................................34
14.2.
Replacing the drive belt ......................................................................................35
14.3.
Adjusting the play of the cross table or Z carriage guides ..................................36
2 of 55
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