Craftsman ZTS 7500 Operator's Manual

Zero-turn rear engine riders with electric start

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Service and Maintenance

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Summary of Contents for Craftsman ZTS 7500

Page 1 5 am - 5 pm, Mon - Sat Nota: Una traducci6n en espaSol de este Manual del Operador puede encontrarse en la p_gina Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website: www.sears.com/craftsman TP 199-4255-03-CZ-C 1732475 Revision 03...
Page 2 For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Craftsman product is dropped off at an authorized Sears loca- tion.
Page 3 Read thesesafety rulesandfollow themclosely. F ailure toobeytheserulescouldresult i n lossofcontrol of unit,severe personal injury or deathtoyou,or bystanders, or damage toproperty or equipment. This mowing deck is capable of amputating hands and feet and throwin og_bjb'ects. The triangle _ in text signifies important cautions or warnings which must be followed. GENERAL OPERATION 19.
Page 4 SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tip- Never operate on slopes greater than 17.6 percent over accidents, which can result in severe injury or death. (10 °) which is a rise of 3-1/2 feet (106 cm) vertically in Operation on all slopes requires extra caution.
Page 5 SERVICE AND MAINTENANCE 13. If the fuel tank must be drained, it should be drained outdoors. Safe Handling of Gasoline 14. Replace faulty silencers/mufflers. 1. Extinguish all cigarettes, cigars, pipes, and other 15. Maintain or replace safety and instruction labels as sources of ignition.
Page 6 SAFETY & OPERATION DECALS All DANGER, WARNING, CAUTION and instructional This unit has been designed and manufactured to pro- messages on your rider and mower should be carefully vide you with the safety and reliability you would expect read and obeyed. Personal bodily injury can result when from an industry leader in outdoor power equipment these instructions are not followed.
Page 7 Tilt the seat forward to access the ID tag. Model Description Name/Number For answers to your questions about this product, call: 1-800-659-5917 Stock Number Unit Serial Number Sears Craftsman Help Line, 5 am - 5 pm, Monday-Saturday. Date Purchased Engine Make Engine Model Engine Type/Spec Engine Code/Serial...
Page 8 - Two Bin Bagger - Headlight • Front Bumper Setup instructions - Setup instructions - Operator's Manual & Parts English Spanish Book - English/Spanish Setup Setup in _ Eaw _tep_: ZT_ 7_00 Troubleshooting Troubleshooting Keys...
Page 9 Push Unit Off Crate Read The Operator's Manual To push the unit off the crate: Set BOTH transmission • Read the operator's manual. release levers to PUSH posi- You should always read and follow tion by pulling the levers back the instructions in the operator's (levers are located at the rear manual.
Page 10 Left Right GroundSpeed& GroundSpeed& ParkingBrake Parking8rake Lever Lever Throttle (Fast) Throttle (Slow) Choke (Closed) Fuel Tank I Choke (Open) Transmission I__ _ _1_1 ReleaseLevers Ground SpeedLevers - Ground SpeedLevers - DRIVEPesitens PARK Pesitens Figure 1. Controls CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences.
Page 11 PTO Switch Mower Height of Cut Adjustment To adjust cutting height, rotate the turn crank clockwise The PTO (Power Take-Off) switch engages and disen- to raise the mower deck and counterclockwise to lower gages the mower deck. To turn the mower on, pull the the mower deck.
Page 12 CHECKS BEFORE STARTING • Check that the crankcase oil is filled to full mark on dipstick. • Fill the fuel tank with fresh fuel. FUEL RECOMMENDATIONS For daily operation: Use only unleaded gasoline with a pump sticker octane rating of 87 or higher. Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is approved as a fuel.
Page 13 EMERGENCY STOPPING 7. Begin mowing. See DRiViNG PRACTICE. 8. When finished, turn the PTO switch OFF. In the event of an emergency the engine can be stopped 9. Stop the engine (see STOPPING THE RIDER AND by simply turning the ignition switch to STOR Use this ENGINE).
Page 14 DRiViNG PRACTICE- Smooth Travel The lever controls of the BASIC DRIVING zero turn rider are WARNING: Never operate on slopes greater than 17.6% highly responsive. (10°). See SLOPE OPERATION in the safety section. The BEST method of Zero turn riders operate differently from other bur- handling the ground wheeled vehicles.
Page 15 Practice Turning Around a Corner Turning Practice in Place While traveling forward allow one handle to gradually To "zero turn" means to turn in place. To turn in place, return back toward neutral. Practice several times before gradually move one ground speed control lever forward from neutral and one lever back from neutral simultane- mowing.
Page 16 MOWER DECK REMOVAL & INSTALLATION NOTE: Perform mower removal and installation on a hard, level surface such as a concrete floor. WARNING Engage parking brake, disengage PTO, stop engine and remove key before attempting install or remove the mower. Removing Mower Deck 1.
Page 17 MAINTENANCE SCHEDULE The following schedules should be followed for normal care of your rider and mower. RIDER MAINTENANCE, All Models Before Spring IYearly Each Use & Fall Hours Hours Hours Hours Clean Debris from Rider and Engine Compartment * ® Clean Debris from Engine Cooling Areas &...
Page 18 Rider Maintenance items CLEAN DEBRIS FROM RIDER AND ENGINE COMPARTMENT Service IntervaJ: Before each use. CAUTION: if debris is not removed from the engine compartment and other hot surfaces, it creates a fire hazard. Before starting the unit at the beginning of the mowing session, remove any grass clippings, dirt, leaves, or other debris from the unit.
Page 19 LUBRiCATiON Service Interval: 25 hours. Lubricate the unit at the locations shown in Figures 15 through 17 as well as the following lubrication points. Grease: • front wheel bushings • mower pivots ,, front wheel grease fittings • mower arbors Use grease fittings when present.
Page 20 CLEAN DECK & CHECK / REPLACE MOWER BLADES Service Intervah 25 hours or as required. WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury.
Page 21 CLEANING THE BATTERY AND CABLES CHECK RIDER SAFETY WARNING SYSTEM Be careful when handling the battery. Avoid Service Interval: Every 100 hours, every spring/fall, spilling electrolyte. Keep flames and sparks away and after storage of 30 days or longer. from the battery. When removing or installing battery cables, This unit is equipped with safety interlock switches.
Page 22 CHECK / ADJUST PTO CLUTCH • ILWARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. Service interval: 200 Hours. The PTO clutch is engaged and disengaged by the PTO switch. The clutch powers and brakes the mower blades. Check the PTO clutch adjustment every 200 hours of operation.
Page 23 Engine Maintenance items Use oil classified API Service Class SG, SH, SJ or better with SAEViscosity: CHECK ENGINE OIL LEVEL - E NIJ, KOHLER MODELS 4 NNII Service Interval: Before each use, and every 8 hours. 1. Turn the engine off, and set the ground speed con- 4ENa trois to PARK.
Page 24 REPLACE AiR FILTER - KOHLER MODELS Service interval: Every 25 hours or two months, or as required. 1. Loosen the air filter cover knobs (A, Figure 26) and remove the cover (B). Clean out any debris from around the air filter. Inspect the condition of the seal- ing surfaces of the air filter element (C) and filter base (D).
Page 25: Check Engine Oil - Briggs & Stratton Models
CHECK ENGINE OIL LEVEL - Useoil classifiedAPI Service Class SF, BRIGGS & STRATTON MODELS SG, SH, SJ or betterwith SAEViscosity: Service Interval: Before each use, and every 8 hours. 1. Turn the engine off, and set the parking brake to PARK.
Page 26 AiR FILTER & PRE-CLEANER SERVICE - BRIGGS & STRATTON MODELS Service interval: Pre-Cleaner: Every 25 hours or as required. Air Filter: Every 50 hours or as required. Replacement IntervaJ: Pre-Cleaner: As required. Air Filter: Every 200 hours or once per season. Air Filter Removal &...
Page 27 REPLACE SPARK PLUG - BRIGGS & STRATTON MODELS Service Interval: Yea dy .030" Replacement Spark Plug: 71/500/691043 Spark Plug Gap: .030" (.76mm) 1. Stop the engine and allow it to cool. 2. Clean the area around the spark plug. 3. Remove the spark plug. 4.
Page 28 GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers have three adjustments: To Adjust Control Lever Height: Pull the levers in across the operator's lap to their DRIVE positions. Loosen the mount bolts (D, Figure 34) and raise or lower the levers to the desired position. Tighten the mounting bolts.(D).
Page 29 CUTTING HEIGHT ADJUSTMENT Turn the cutting height adjustment crank (A, Figure 35) clockwise to raise the mower deck and counterclockwise to lower it. If the crank is difficult to turn, thoroughly clean and lubricate it. PTO CLUTCH ADJUSTMENT See CHECK / ADJUST PTO CLUTCH in the Maintenance Section.
Page 30 MOWER DECK LEVELING ADJUSTMENTS WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition u,.3u key, then disconnect the spark plug wire and fasten it away from the spark plug. Side to Side Leveling Figure 37.
Page 31 Starting Position Max 1/4 Turn Max 1/4 Turn to Lower the to Raise the Front of the Front of the Mower Mower Figure 36. Orient Blades Front-to=Back Front To Back Leveling If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut.
Page 32 STO RAG E WARNING Before you store your unit for the off-season, read the Never store the unit (with fuel) in an enclosed, Maintenance and Storage instructions in the Safety poorly ventilated structure. Fuel vapors can Rules section, then perform the following steps: travel to an ignition source (such as a furnace, •...
Page 33 While normal care and regular maintenance will extend the life ,WARNING of your equipment, prolonged or constant use may eventually require that service be performed to allow it to continue operat- To avoid serious injury, perform maintenance ing properly. The troubleshooting guide below lists the most the rider or mower only when the engine is common problems, their causes and remedies.
Page 34 Engine Transmission release levers in PUSH runs, but Move levers to DRIVE positions. rider will not 9ositions. drive. Drive belt slips. Clean or replace belt as necessary. Belt is broken. Replace drive belt. Contact Sears Parts & Repair. Parking brake is not fully released. Contact Sears Parts &...
Page 35 Antes que 1-800-659-5917 arranque el motor, lea y comprenda Manual del Due5o. Servicio de ayuda Sears Craftsman 5 am - 5 pm, Lunes a Sabado...
Page 36 GARANTJA LIMITADA DEL EQUIPO MONTABLE DE CRAFTSMAN Pot dos (2) aSos a partir de la fecha de compra, si este equipo montable de Craftsman es mantenido, lubficado y afinado conforme alas instrucciones en el manual del propietafio, Sears repararb, o reemplazarA sin costo alguno cualquier parte que se encuentre defectuosa en material o mane de obra conforme a los lineamientos de la cobertura enumerada a contin- uacidn.
Page 37 Leaestasreglas deseguridad y sigalas concuidado. Noobedecer e stasreglas puedeocasionar la p6rdida delcontrol s obrelaunidad, l esiones severas a la persona o lamuerte deusted, o espectadores, o daffos a la propiedad o alequipo.Estacubiertade la podadora es capazdeamputarmanosy piesy dearrojar _etos. Eltriangulo,_ eneltextodenota precauciones o advertencias importantes quedeben obedecerse. OPERACION GENERAL uar su habilidad de operar el equipo con la suficiente...
Page 38 OPERACION EN CUESTAS ADVERTENCIA Las cuestas son un factor importante relacionado con los acci- dentes pot perdida de control y volcaduras, y pueden propiciar Nunca opere en cuestas mayores a 17.6 por ciento lesiones severas o la muerte. Cualquier operaci6n en cuestas (10 °) Io cual es una inclinaci6n de 3 1/2 pies (106 cm) exige precauciones extremas.
Page 39 SERViCiO Y MANTENilVllENTO diar. No extienda las abrazaderas de la tuberfa del com- bustible mas alia de Io necesario. Asegurese de que las Manejo Seguro de la Gasolina abrazaderas agarren firmemente la manguera sobre el filtro 1. Apague cigarros, puros, pipas y otras fuentes de ignici6n. despues de la instalacion.
Page 40 CALCOMANiAS DE SEGURIDADY OPERACI6N Debe leer cuidadosamente y acatar todos los mensajes de PELIGRO, ADVERTENClA, PRECAUCION y de instrucciones Esta unidad fue diseSaday fabricada para ofrecerle la seguridad en su tractor y podadora. No seguir las instrucciones puede y confiabilidad que usted esperarfa de un Nder en la indus- resultar en lesiones personales al cuerpo, iLa informacidn es tria de la fabricacidn de equipos motorizados para el exterior.
Page 41 Para obtener respuestas a sus preguntas sobre el pro- ducto, Ilame al: 1-800-659-5917 Fecha de Compra Servicio TelefSnico de Asistencia de Sears Craftsman, 5 am - 5 pro, Lunes - S_.bado. Marca del Motor Modelo del Motor...
Page 42 - Recolector de Hierba con Bolsa Gemela - Faro delantero Instrucciones Instrucciones de Manual del Operador y Libro de Disposici6n - Ingles Disposicibn - Espa_ol Partes - Ingl_s/Espa_ol Setup Setup in _ E_y _t_p_: ZT$ 7_00 .._.%3_,=_=_, :: ..Troubleshooting Troubleshooting Llaves...
Page 43 Saque ia unidad de ia Leer el Manual del caja Operador Para sacar la unJdad de la caja: Usted siempre debe leer y seguir las instrucciones en el manual del • Ajuste AMBAS palancas de desen- Operador. En este importante docu- ganche de la transmisi6n en posici6n mento encuentra informaci6n sobre PUSH colocando las palancas hacia atr_.s (las palan-...
Page 44 Palanca de Palanca de Velocidad Izquierda Velocidad Derecha & & Freno de Mano Freno de Mano Acelerador (R@ido o con Gas) Acelerador (Lento o Inactivo) Ahogador (Cerrado) Tap6n del Tanque de Ahogador (Abierto) Gasolina Ajuste de _€ Altura de Corte Palancas de Interruptor de Desernbrague...
Page 45 Interruptor Ajuste de AJtura de Corte de Podadora Para ajustar la altura de corte, gire la manivela a la El interruptor PTO (Eliminador de Energia) embraga y derecha para subir la cubierta de la podadora y a la desembraga un embrague el6ctrico conectado al izquierda para bajar la cubierta de la podadora.
Page 46 VERIFICACIONES ANTES DE ARRANCAR ,, Verifique que el aceite del c_rter este en la marca de Ileno de la varilla de nivel de aceite. ,, Llene el tanque de gasolina con combustible fresco. RECOMENDACIONES DE COMBUSTIBLE Para operaci6n diaria: Use s01ogasolina sin plomo donde la calcomanfa de la bomba indiqueun octanaje de 87 o mayor.
Page 47 PARO DE EMERGENCIA 7. Comience a cortar el cesped. Refierase a PRACTICA DE MANEJO. En el caso de una emergencia, el motor puede detenerse simple- 8. AI terminar, coloque el interruptor PTO en la posici6n OFF mente girando el interruptor de encendido a STOR Use este (apagado).
Page 48 PR. ,CTICA DE IVIANEJO - Traslado sin prob= lemas MANEJO BASlCO Los controles de palanca ADVERTENClA: Nunca opere en cuestas mayoras a 17.6% del tractor de giro cero son (10°). Vea OPERACION EN CUESTAS en la secci6n de altamente sensibles. seguridad.
Page 49 Prbctica de dar Vuelta en una Esquina Pr_ctica de Vuelta en el Lugar Mientras viaja hacia adelante permita que una palanca Hacer un "giro cero" significa girar en el mismo lugar. regrese gradualmente en direcci6n del neutral. Practique Para dar ia vuelta en ei mismo lugar, gradualmente varias veces antes de podar el cesped.
Page 50 REMOCION E INSTALACION DE LA CUBIERTA DE LA PODADORA NOTA:Ejecute la remocidn e instalacidn de la podadora sobre una supefficie dura y nivelada como un piso de concreto. ADVERTENCIA Accione el freno de mano, desacople el PTO, detenga el motor y quite la llave antes de intentar instalar o quitar la podadora.
Page 51 PROGRAMA DE MANTENiMIENTO El siguiente programa debe seguirse para el cuidado normal de su tractor y podadora. MANTENIMIENTO DEL MONTABLE, de todos los Antes de Pdmavera y Anual modeJos cada uso Verano Horas Horas Horas Horas mente Limpie el residuo del montable y del compartimiento del motor * Limpie el residuo de las areas de refdgeraci6n del motor y del filtro de aire *...
Page 52 Elementos de Mantenirniento del Tractor LIMPIAR DESPOJOS DEL TRACTOR Y DEL COMPARTIMIENTO DEL MOTOR Intervalo de Servicio: Antes de cada uso. PRECAUCION: Si no se quitan los despojos del com- partimiento del motor y otras superficies calientes, se crea un peligro de incendio. Antes de arrancar la unidad al inicio de la sesi6n de podado de c_sped, elim- ine cualquier hierba cortada, mugre, hojas u otros...
Page 53 LUBRICACION Intervalo de Servicio: 25 horas. Lubrique la unidad en los lugares mostrados en las Figuras 15 a 17 asi como en los siguientes puntos de lubricaci6n. Grasa: • engrasadores de la rueda delantera • bujes de la rueda delantera pivotes de la podadora •...
Page 54 LilVlPIAR CUBIERTAY VERIFICAR/ REEMPLAZAR ASPAS DE PODADORA Intervalo de Servicio: 25 horas o segQn se requiera. ADVERTENCIA Para su seguridad personal, no maneje las aspas afHadas de la podadora con las manos descubiertas. El manejo imprudente o indebido Afioje de las aspas puede resuitar en lesiones graves.
Page 55 LIMPIAR BATERiAY CABLES VERiFICAR SISTENIA ADVERTENCIA SEGURIDAD DEL TRACTOR Tenga cuidado al manejar la bateda. Evite derramar el electrolito. Mantenga llamas y Intervalo de Servicio: 200 Horas y Cada Primavera y Otoho chispas lejos de la bateria. Cuando quite o instale Esta unidad esta equipada con interruptores de intercierre de los cables de la bateria, desconecte PRIMERO el seguridad.
Page 56 VERIFICAR/AJUSTAR EMBRAGUE DEL PTO ADVERTENCIA Para evitar lesiones graves, s61o haga los ajustes con el motor detenido, la Ilave quitada y el tractor en terreno niveiado. Intervalo de Servicio: 200 horas. El embrague del PTO se embraga y desembraga con el interruptor PTO.
Page 57 Elementos de Mantenirniento Use aceite de Servicio clasificado para API de Clase SG, SH, SJ o mejor con viscosidad SAE. del Motor lmmID VERIFIQUE EL NIVEL DE ACEITE DEL ,qE m MOTOR - EN MODELOS KOHLER Service Interval: Before each use, and every 8 hours. ,41mira 1.
Page 58 REEIVIPLACE EL FILTRO DE AIRE - iVIODELOS KOHLER Intervalo de setvicio: Cada 25 horas o cada dos meses, o conforme sea necesario. 1. Afioje los botones de la cubierta del filtro de aire (A, Figura 26) y remueva la cubierta (B). Limpie cualquier residuo alrededor del filtro de aire.
Page 59 VERIFIQUE EL NIVEL DE ACEITE DEL Use aceite de Servicio clasificado para API de MOTOR = MODELOS BRIGGS & STRATTON Clase SG, SH, SJ o mejor con viscosidad SAE. Intervalo de servicio: Antes de cada uso, y cada 8 E ID, horas.
Page 60 SERVICJO DEL FILTRO DE AIREY DEL PRE- PURIFICADOR = IVIODELOS BRIGGS & STRATTON Intervalo de servJcio: Prepurificador: cada 25 horas o conforme sea necesario. Filtro de aire: cada 50 horas o conforme sea necesario. Intetvalo de reemplazo: Prepurificador: conforme sea necesarJo.
Page 61 REEMPLACE LA BUJ|A DE ENCENDIDO MODELOS BRIGGS & STRATTON IntervaJo de servicio: Anualmente .030" Bujia de encendido de reposici6n: 71/500/691043 Separaci6n de Ja bujia de encendido: .030" (.76mm) 1. Pare el motor y espere a que se enfrie. 2. Limpie el Area alrededor de la bujia de encendido. 3.
Page 62 AJUSTE DE PALANCA DE CONTROL DE VELOCIDAD Las palancas de control tienen tres ajustes: Para Ajustar la AItura de las Palancas de Control: Jale las palancas hacia adentro, encima del regazo del operador a la posici6n de DRWE. Afloje los pernos de montaje (D, Figura 34) y suba o baje las palancas a la posici6n deseada.
Page 63 AJUSTE DE LA ALTURA DE CORTE Gire la manivela del ajuste de la altura de corte (A, Figura 35) a la derecha para subir la cubierta de la podadora y a la izquierda para bajarla. Si se le dificulta girar la manivela, Ifmpiela bien y lubrfquela.
Page 64 AJUSTE DE NIVEL DE LA CUBIERTA DE LA PODADORA ADVERTENCIA Antes de verificar la podadora, apague el PTO y el motor. Permita que se detengan todas las partes en u,.3u movimiento. Quite la llave del encendido, luego desconecte el cable de la bujia y suj_telo lejos de la bujia.
Page 65 Figura 40. Orientar las Aspas de Adelante hacia Atr_s Nivelado de Adelante hacia Atr_s 1. Gire las aspas de adelante hacia atrb, s como se muestra en la Figura 40. Mida la distancia del suelo a la punta delantera del aspa central, y del suelo a la punta trasera de las aspas izquierda y derecha (Figura 40).
Page 66 ALMACENAMIENTO ADVERTENCIA Antes de almacenar su unidad en la temporada baja, lea las Nunca almacene la unidad (con combustible) en una instrucciones de Mantenimiento y Almacenamiento en la sec- estructura cerrada con poca ventilaci6n. Los vapores ci6n de Reglas de Seguridad, luego realice los siguientes del combustible pueden viajar a una fuente de ignici6n pasos:...
Page 67 ADVERTENCIA si Io prefiere, todos estos procedimientos pueden ser ejecutados para usted per un Para evitar lesiones graves, realice el mantenimiento del tractor o la Centre de Partes y Reparaciones de podadora s61o con el motor apagado y el freno de mano en PARK. Sears.
Page 68 El motoropera Laspalancas d edesembrague de la Mueva laspalancas a laposici6n de DRIVE. _eroel tractor transmisi6n e nposici6n de EMPUJAR. no avanza. Labandadetracci6n sebarre. Limpie o reemplace l abandasegQn seanecesario. LabandaestArota. Reemplace banda. Contacte Partes y Reparaciones deSears. Freno demanonoestAdesaccionadoContacte Partes y Reparaciones deSears. Bandadetrac- Poleas o labanda congrasao aceite.
Page 69 RepairParts PTS - 1...
Page 70 Frame, Body & Seat Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Right Rear Engine 17 61 Only. PTS - 2...
Page 71 Frame, Body & Seat Group ZTS 7500 REFNO PART NO. QTY. DESCRIPTION 1726018 SEAT ASSEMBLY, wth Arm Rests (Includes Ref. No. 68) 1687021 ARM REST KIT, (L.H. & R.H.) 1727332A SUPPORT, Seat 1960694 NUT, Hex Flange ESNA, 1/4-20 (Quantity 11 on 19HP & 22HP Models) 1960738 CAPSCREW, Hex Head Whiz Lock Dog Point, 5/16-18 x 3/4...
Page 72 Frame, Body & Seat Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Right Rear Engine 17 61 Only. PTS - 4...
Page 73 Frame, Body & Seat Group ZTS 7500 REFNO PART NO. QTY. DESCRIPTION 1726024A BRACKET, Footrest Support 1960368 NUT, Speed Lug Type, 1/4-20 1930641 NUT, Hex Flange Whiz Lock, 1/4-20 1930644 NUT, Hex Flange Two-Way Lock, 1/2-13 1709235 SPACER 1716064A HOOK & WASHER ASSEMBLY 1960518 NUT, Push, 1/4 1726504...
Page 74 Engine Group - 20HP Kohler ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Apply end of foam under seat deck support and to miss plastic air filter cover and rotatiing screen. See Engine Manuafacturer for service parts.
Page 75 Engine Group - 20HP Kohler ZTS 7500 REFNO PART NO. QTY. DESCRIPTION ENGINE, 20HP, KOHLER Courage, Model #SV600S, Type # 0010 1727809 MUFFLER 1728982 SHIELD & INSULATION ASSEMBLY, Muffler, Heat Top 1727937A SHIELD, Muffler, Heat Side 1924856 CAPSCREW, Hex Head, 5/16-18 x 1/2 G5 1920595 CAPSCREW, Hex Flange Whiz Lock, 5/16-18 x 1-1/4 G5...
Page 76 Engine Group - 22HP Briggs & Stratton ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Apply end of foam under seat deck support and to miss plastic air filter cover and rotatiing screen. See Engine Manuafacturer service parts.
Page 77 Engine Group - 22HP Briggs & Stratton ZTS 7500 REFNO PART NO. QTY. DESCRIPTION ENGINE, 22HP, Briggs & Stratton, Model # 442777, Type # 0120-E1 ENGINE, 22HP, Briggs & Stratton, Model # 40H777, Type # 0116-E1 1727805 MUFFLER 1727939A SHIELD, Heat, Muffler Side 1727938A SHIELD, Heat, Muffler Top 1728017A...
Page 78 Carrier & Transmission Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 60 degree elbow to be adjusted 11° + 3 o _._/ frorn center line.._//.,_ 34 ....Torque to / ".. 160 - 210 in. Ibs. 90 degree elbow to be adjusted...
Page 79 Carrier & Transmission Group ZTS 7500 REFNO PART NO. QTY. DESCRIPTION 1960687 NUT, Hex Flange ESNA, 3/8-16 1960684 NUT, Hex KEPS 5/16-18 1703900 SPACER 1960223 CARRIAGE BOLT, 5/16-18 x 1 G5 1727555 ROD, Control, L.H. 1919381 WASHER, 5/16 1728060 HYDRO SEAL KIT 1727831 BOLT, Shoulder, 7/16-14 G5 1727556...
Page 80 Carrier & Transmission Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. 60 degree elbow to be adjusted 11° + 3 o _._/ frorn center line.._//.,_ 34 ....Torque to / ".. 160 - 210 in. Ibs. 90 degree elbow to be adjusted...
Page 81 Carrier & Transmission Group ZTS 7500 REF NO PART NO. QTY. DESCRIPTION 1728074 FAN, 6", Transmission 1925592 CAPSCREW, Hex Head, Transmission 1728075 PARKING BRAKE ARM ASSEMBLY, Transmission LH or RH Footnotes PTS - 13...
Page 82 Controls Group 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Handlebars out (locked) 6 - 12 Ibsinward forcemeasured brake springto 3" length. 1"/ 1"above bottom offoamgrips (bothsides). Brakearm to be fully nested in gear teeth. Frame PTS - 14...
Page 83 Controls Group ZTS 7500 REFNO PARTNO. QTY. DESCRIPTION 1725927 SHAFT, Cross 1960027 WASHER, 1/2 1703805 RING, Klipring Extension 1921977 CAPSCREW, Hex Head, 5/16-18 x 1-1/4 G5 1920161 NUT, Hex Jam, 5/16-18 1960717 NUT, Speed, 5/16-18 Lug Type 1960686 NUT, Hex Flange, 5/16-18 ESNA 1728009A BRACKET, L.H.
Page 84 Electrical Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Seat Switch 5 .... _ Tie switchto cable connector b ody //iv ToEngine Block ToStarterBolt onEngine Clip harnessto HeadlightSwitch seatpan. (Optional) Tie cables Tie Harness toStrap 10 to throttle cable...
Page 85 Electrical Group ZTS 7500 REFNO PART NO. QTY. DESCRIPTION 1723249 SWITCH, Push Button 1686734 SWITCH ASSEBMLY, Ignition, (Includes Ref. Nos. 3, 4, 5 & 6) 1960547 LOCKWASHER, Internal Tooth, Ignition Switch 1717549 NUT, Hex Flange, 5/8-32, Ignition Switch 1717550 COVER, Ignition Switch 1717163 KEYS (Set of 2 Keys) 1731185...
Page 86 Wheels & Tires Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque 44 - 55 ft. Ibs. or 59.4 - 74.8 Nm PTS-18...
Page 87 Wheels & Tires Group ZTS 7500 REFNO PART NO. QTY. DESCRIPTION 2860183 WASHER 2830647 NUT, Hex Lock PAL, 3/4-20 1722675 CAP, Hub 1726383 WHEEL & TIRE ASSEMBLY, Rear 2172353 VALVE STEM & CAP 5020601 NUT, Hex Lug, 1/2-20 1726382 WHEEL & TIRE ASEMBLY, Front 1713167 BUSHING, Wheel 2812808...
Page 88 Decals Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart, REARVIEW PTS - 20...
Page 89 Seat Deck Stripe, L.H. 1732437 D ECAL ZTS 7500 (1942) 1732474 DECAL ZTS 7500 (2044) 1732473 D ECAL ZTS 7500 (2250) 1728049 DECAL CRAFTSMAN 1727855 DECAL Panel Upper, Operation 1727856 DECAL Panel Lower, Warning/Danger & Icon Indicator 1726638 DECAL Tracking 1720543...
Page 90 44" & 50" Mower Deck - Clutch & Support Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart, PTS - 22...
Page 91 44" & 50" Mower Deck- Clutch & Support Group ZTS 7500 DESCRIPTION REF NO PART NO. QTY. 1727869 V-BELT, Mower Deck, 44" Mower Deck 1726472 V-BELT, Mower Drive, 50" Mower Deck 1727773 V-BELT, P.T.O., 44" Mower Deck 1726471 V-BELT, P.T.O., 50" Mower Deck 1960339 NUT, Hex Flange, 3/8-16 2171247...
Page 92 44" & 50" Mower Deck - Height Adjustment Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. PTS - 24...
Page 93 44" & 50" Mower Deck - Height Adjustment Group ZTS 7500 REFNO PART NO. QTY. DESCRIPTION 1931202 CAPSCREW, Hex Washer Head Taptite, 5/16-18 x 1-1/4 1919381 WASHER, 5/16 1704114 ROD, Indicator Height of Cut 1726424A PLATE & BRACKET ASSEMBLY, Guage Wheel 1724009 TRUNNION, 1-1/4...
Page 94 44" & 50" Mower Deck - Housing & Arbor Group ZTS 7500 NOTE: Unless noted otherwise, use the standard hardware torque specification chart. Torque Nuts (3) to 55-75 Ft. Lbs. PTS - 26...
Page 95 44" & 50" Mower Deck - Housing & Arbor Group ZTS 7500 REFNO PART NO. QTY. DESCRIPTION 1714419 NUT, Hex Plange Non-Locking, 9/16-18 1713675 WASHER, Belleville 1713160 PULLEY 1713158 HUB, Spacer, 2-13/32 1713098 PULLEY 1713533 HUB, 35/64 1713197 HUB, Serated, 35/64 1655729A HOUSING, Arbor Top 2108202...
Page 96 Kohler Engine Parts ZTS 7500 - Model No. 107.27772 Crankcase = Group 2 Oil Pan / Lubrication = Group ..Group Head /Valve / Breather Crankshaft = Group PTS - 28...
Page 97 Kohler Engine Parts ZTS 7500 - Model No. 107.27774 RE}:. PART DESCRiPTiON RE}:. PART DESCRiPTiON SPECIAL PARTS HEAD/VALVE/BREATHER - Group 4 20 522 01 Short Block 20 096 07-S Kit, valve cover (Includes 2) 20 755 05-S Gasket Bet 20 041 13-S Gasket, valve cover M-645020-S Screw, hex.
Page 98 Kohler Engine Parts ZTS 7500 - Model No. 107.27772 Blower Housing & Baffles - Group ignition / Electrical - Group 5 Starting System - Group 7 PTS - 30...
Page 99 Kohler Engine Parts ZTS 7500 - Model No. 107.27774 RE}:. PART DESCRiPTiON RE}:. PART DESCRiPTiON IGNITION/ELECTRICAL - Group 5 20 162 02-S Screen, grass 12 086 14-S Screw, hex. flange M10x1.5x46 12 468 03-S Washer, spring 3/16" 20 146 02-S Plate, fan mounting 20 157 01-S X-42-15-S...
Page 100 Kohler Engine Parts ZTS 7500 - Model No. 107.27772 Exhaust - Group 11 Air intake/Filtration - Group 10 Exhaust Controls - Group 9 PTS =32...
Page 101 Kohler Engine Parts ZTS 7500 - Model No. 107.27774 REF. PART DESCRiPTiON REF. PART DESCRiPTiON ENGINE CONTROLS - Group 9 20 536 03-S Control assembly, speed 12 237 01-S Clamp, cable 24 086 43-S Screw, torx hd. ctsk. M5x0.8x16 M-664020-S Screw, lobed sckt.
Page 102 Briggs & Stratton Engine Parts ZTS 7500 Model No. 107.27774 168_ 1330 REPAIR MANUAL 1036 EMISSIONS LABEL 1058 OWNER'S MANUAL 27 C_ 1329 REPLACEMENT ENGINE 1267 1026A 865,_ 525 __ 287_ 447A 617(_ 1035 64 __ 1017 1027 865B 691 O PTS - 34...
Page 103 Briggs & Stratton Engine Parts ZTS 7500-Model No. 107.27774 36__ 36 !_ 1022 1029 1022 1100 _'_b_ 79> 209 _ 1169 _ 418__ 1128_ 150 _ __j_,,..._ d1124% 1127 _!J_ lO4111_ _l 5521_ 163 _L 106_ _j----7 562A 672_p 104 _- _ @ 742"_ 16o1_J 276@...
Page 104 Briggs & Stratton Engine Parts ZTS 7500 Model No. 107.27774 334 '_ 1095 VALVE GASKET 1119_ 1022 sss_ 1005 1054 789A 358 ENGINE GASKET 3© 943 0 sss _) 842 _-_ 524 __ 797A/ 12o° ° 1022 PTS - 36...
Page 105 Briggs & Stratton Engine Parts ZTS 7500-Model No. 107.27774 REF. PART NOTES DESCRIPTION REF. PART NOTES DESCRIPTION 1699753 Cylinder Assembly (Used on 691055 Screen-Rotating 698425 type 442777-0120-E1 ) Screw (Rotating Screen) 1699751 Cylinder Assembly (Used on 691056 Washer (Flywheel) 91488 type 40H777-0116-E1) Plug-Oil 2499585...
Page 106 Briggs & Stratton Engine Parts ZTS 7500 Model No. 107.27774 PART NOTES DESCRiPTiON DESCRiPTiON PART NOTES 808656 Hose-Vacuum 694000 Pump-Fuel 690442 695239 Washer (Governor Crank) Screw (Choke Control Bracket) 697820 929A 691003 Screw (Back Plate) Screw (Choke Control Bracket) 690999 Plate-Carburetor 690589 SeaI-O Ring (Oil Pump Cover)
Page 107 Common Hardware Types Torque Specification Chart Hex Head Capscrew FORSTANDARDMACHINEHARDWARE(Tolerance _+ 20%) Washer © Lockwasher Hardware Grade Carriage Bolt SAEGrade2 SAEGrade 5 SAEGrade 8 Hex Nut Size Of in/Ibs in/Ibs Hardware fl/Ibs fl/Ibs _/Ibs Standard Hardware Sizing 8-32 When a washer or nut is identified as 1/2", this is the...
Page 108 PTS- 40...
Page 109 Felicidades por su compra inteligente. Su nuevo produc- Craftsman@ product is designed and manufactured for to de Craftsman@ fue dise_ado y fabricado para a_os de years of dependable operation. But like all products, it operaci6n confiable. Pero come todos los productos, es may require repair from time to time.
Page 110 Your Home For repair-in your home-of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accessories owner's manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters.

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