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Sideflow Clean Pro
operating instructions
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Summary of Contents for flamco Sideflow Clean Pro

  • Page 1 Sideflow Clean Pro operating instructions...
  • Page 2: Table Of Contents

    3.5. Recirculation pump ........................... 16 3.6. Outlet circulating water ........................16 3.7. Display with operation ........................16 3.8. Magnetite separator Sideflow Clean Pro Dual Filter ............16 Sideflow Clean Pro Operation ..............17 4.1. Home page ............................18 4.2. Main menu ............................19 4.3.
  • Page 3 Sideflow Clean Pro Modbus-RTU ......................29 5.1. MODBUS RTU connection settings ................... 29 5.2. Discrete Inputs Register 2 [read] ....................30 5.3. Single Coils Register 5 [write] ..................... 30 5.4. Input Register 4 [read] ........................31 5.5. Holding Register 6 [write] ......................32 5.6.
  • Page 4: Introduction

    1. Introduction 1.1. Sideflow Clean Pro The Sideflow Clean Pro is a device for permanent bypass filtration of heating and cooling system water. The device performs the following tasks: • Deposition of magnetite • Fine filtration of non-magnetic particles down to 1µm The Sideflow Clean Pro is designed for permanent connection to heating systems.
  • Page 5 Sideflow Clean Pro Qualifications of the target group The following minimum qualifications are required by the target groups: Operating personnel: Instructed person • A trained person is someone who is informed about the assigned tasks and the possible dangers of improper conduct...
  • Page 6: Conventions

    1.4. Conventions Warnings and other information In the operating instructions, notes are given different weightings and marked with a Pictogram marked. Warnings are structured as follows: Symbol Signal word Meaning Warning: DANGER Imminent danger. Can result in Death or or severe injuries. Warning: WARNING Potentially dangerous situation.
  • Page 7: Manufacturer Address

    Example of a warning DANGER Risk of injury if used improperly Improper use of the Sideflow Clean Pro can lead to hazards for persons and property. - Use the device only for its intended purpose as described below. Instructions for action Instructions are numbered to indicate the order of the individual steps.
  • Page 8: Safety Instructions

    2. Safety instructions The Sideflow Clean Pro device was manufactured in compliance with applicable legal regulations and in accordance with recognised safety rules and regulations. The device corresponds to the state of the art technology at the time of its initial commissioning.
  • Page 9: Improper Use

    Sideflow Clean Pro • Heating and cooling systems The device is designed for larger systems, for a connection size of 1 1/2" (see section "9 Technical data" on page • Further tasks In addition to initial filling and processing, the device performs the...
  • Page 10: Dangers During Operation And Maintenance

    2.4.2. Installation (as in 'to install') The device may only be installed by authorized and trained specialists. Improper installation may result in injury. To avoid this, please observe the following safety instructions: • Do not place heavy objects on the device. •...
  • Page 11 Sideflow Clean Pro 2.5.2. Dangers from hot surfaces Parts of the device heat up during operation. There is a risk of burns if there is direct contact with hot surfaces. To avoid this, please note the following Safety instructions: •...
  • Page 12: Personal Protective Equipment

    2.5.4. Dangers when handling the circulation pump The device uses a circulation pump, which poses various hazards. Around To avoid property damage and injury, observe the following safety instructions: • Use the device only in accordance with the technical data (see section “9 Technical data”...
  • Page 13 Sideflow Clean Pro The following warning and information labels are located on the device: Sign Meaning Sign Meaning Warning of Warning electrical magnetic field Voltage Warning of hot No entry for persons surface with pacemakers or implanted Defibrillators > Safety instructions...
  • Page 14: Device Description

    3. Device description The Sideflow Clean Pro is a device for permanent bypass filtration of heating and cooling system water. in the bypass process in heating systems. The device performs the following tasks: • Deposition of magnetite • Fine filtration of non-magnetic particles down to 1µm The Sideflow Clean Pro is designed for permanent connection to heating systems.
  • Page 15: Device Details

    Sideflow Clean Pro 3.2. Device details Filter deaeration Dual filter Sideflow Clean Pro Dual Filter10 (Magnetite and fine filter 1 μm) recirculation pump Pressure sensor after filter flow meter drainage device Pressure sensor before filter > Device description...
  • Page 16: Circulation Water Inlet

    3.8. Magnetite separator Sideflow Clean Pro Dual Filter The Sideflow Clean Pro Dual Filter is a unique, highly efficient system filter for removing magnetic and non-magnetic contaminants in heating systems. It includes an absolute fine filter down to 1 μm and one of the most powerful magnetite separators on the market.
  • Page 17: Sideflow Clean Pro Operation

    Sideflow Clean Pro 4. Sideflow Clean Pro Operation In the following section you will find instructions on how to operate the device. Preparing the device for operation A NOTICE Controls The controls referred to in the text are described in section “3 Device...
  • Page 18: Home Page

    Water values to be observed for the operation of the Sideflow Clean Pro Water values At least Maximum pH value Conductivity μS/cm 1.000 °dH 4.1. Home page Figure 4.1 Languages After the device has been connected to the 230V mains, the language selection appears as the start page.
  • Page 19: Main Menu

    The Sideflow Clean Pro pump only starts when the desired operating mode has been set in the settings The digital operating instructions can be accessed via the Sideflow Clean Pro QR code using the manual icon. > Sideflow Clean Pro Operation...
  • Page 20: System Status

    4.3. System status Figure 4.3.1 System status - OFF If the Sideflow Clean Pro is not active, no data will appear when you click on System Status. Figure 4.3.2. System status - OFF We reserve the right to change the design and technical specifications of our products.
  • Page 21: Settings

    Sideflow Clean Pro If the Sideflow Clean Pro is active, the following data appears when you click on System Status: • Operating mode: continuous or normal operation. • Pump: Current pump performance in % • Flow rate: Current flow rate of the Sideflow Clean Pro depending on the set pump power •...
  • Page 22: Continuous Operation

    4.4.1. Remote control Modbus By clicking on Remote Control Modbus, the status changes to «on» (green) and remote control via Modbus is activated. If no data is sent to the device via the Modbus interface and the remote control is activated, the pump output drops to 10% (a fixed value that cannot be undercut).
  • Page 23 • Normal operation can be activated/deactivated via ''On/Off'' Using the ''Configure time window'' button, up to five time windows can be individually set: > Time slots from 00:00 - 00:00 are not active. > Sideflow Clean Pro Operation...
  • Page 24: Operating Parameters

    Figure 4.4.3. Time slots To set the on/off time, tap the respective time. 4.4.4. Operating parameters Figure 4.4.4. Operating parameters We reserve the right to change the design and technical specifications of our products.
  • Page 25: Setting Date And Time

    15 - 40 l/min The minimum operating pressure should be 1.2 bar to ensure optimal operation of the Sideflow Clean Pro. If the limit values are exceeded or not met, an error is triggered and the pump is deactivated. 4.4.5.
  • Page 26: Statistics

    4.5. Statistics Figure 4.5 Statistics The “Statistics” submenu displays the filtered quantity over the respective period. If a new filter bag is inserted, this should be confirmed using the ''Reset total current filter'' button so that the displayed quantity also corresponds to the current filter. When you press the reset button, only the last line is reset.
  • Page 27: Error Menu

    Sideflow Clean Pro 4.6. Error menu Figure 4.6 Home screen error - Active If an error is active, it is indicated by a corresponding symbol in the main menu. Tapping this icon opens the error menu. > Sideflow Clean Pro Operation...
  • Page 28 Figure 4.6.1. Error menu The error menu shows which error is active. The error can be cleared using the ''Clear error'' button. The button must be pressed twice. Once so that the error on the display is deleted and once so that the control system releases the system again. By scanning the QR code, the detailed error description (see chapter 6.5) of the...
  • Page 29: Modbus-Rtu

    5.1. MODBUS RTU connection settings To communicate with the MODBUS master, the correct transmission rate, protocol and device address must first be set. The settings for the Sideflow Clean Pro are as follows: device type Slave baud rate...
  • Page 30: Discrete Inputs Register 2 [Read]

    5.2. Discrete Inputs Register 2 [read] address Name Description unit Type factor System On/Off true = On Pump On true = active Remote control true = active Collection true = active disturbance Flow exceeded true = active Flow below limit true = active Temperature true = active...
  • Page 31: Input Register 4 [Read]

    Sideflow Clean Pro 5.4. Input Register 4 [read] address Name Description unit Type factor PMW power pump Signed 16- x 0,1 Operating mode 1 = Normal (Big Endian) operation, 2 = Duration operation Filter loading x 0,1 temperature °C x 0,1...
  • Page 32: Holding Register 6 [Write]

    5.5. Holding Register 6 [write] address Name Description unit Type factor Pump performance 10%, Signed 16 normal operation max.100% (Big Endian) Pump performance Continuous operation 5.6. Occupancy plan We reserve the right to change the design and technical specifications of our products.
  • Page 33: Fault Contact Sfc

    Sideflow Clean Pro 5.7. Fault contact SFC The Sideflow Clean Pro can forward faults to the building management system. The active fault message can be forwarded to the building management system by a direct connection to terminal A6 (NO) and terminal A6 – C.
  • Page 34: Maintenance And Repair

    The following table provides an overview of the regularly performed Maintenance work: interval activity Jurisdiction Daily Check Sideflow Clean Pro Dual filter Operating personnel and change depending on the degree of contamination Biannually Check the fastening and position of the...
  • Page 35: Maintenance/Cleaning

    Sideflow Clean Pro 6.2. Maintenance/Cleaning In this section you will find the cleaning of the built-in dual filter To clean the filter, proceed as follows: 1. Close the inlet and outlet valves. Open 2. Remove the magnetic rod and clean it, the KFE tap to release the pressure.
  • Page 36: Regular Internal Audit

    6.3. Regular internal audit Certain parts of the device are additionally checked and maintained at regular intervals: • recirculation pump The inspection dates must be coordinated by the operator. 6.4. Spare parts and accessories The following spare parts are available for the device from the manufacturer: Figure 6-4: Spare parts Side Stream Filter We reserve the right to change the design and technical specifications of our products.
  • Page 37 SFC Pro Spare Magnetic bar STA17009 SFC Pro Spare Lid seal STA17010 SFC Pro Spare Pressure spring 17016 SideFlow Clean Pro Filter STA17012 SFC Pro Spare Filter basket STA17013 SFC Pro Spare Filter basket seal STA17014 SFC Pro Spare Temperature...
  • Page 38: Error Description

    6.5. Error Description Error remedy Temperature exceeded Reduce the return temperature of the system Adapt operating parameters to the system Flow exceeded Check system for leaks Adapt operating parameters to the system Flow below limit Open shut-off valves Adapt operating parameters to the system We reserve the right to change the design and technical specifications of our products.
  • Page 39 Sideflow Clean Pro Pressure exceeded Reduce system pressure Adapt operating parameters to the system Pressure below Increase system pressure Adapt operating parameters to the system Filter dirty Replace filter bag Filter outdated Replace filter bag Normal operation cannot be activated...
  • Page 40 Pump cannot be switched on manually Switch on the system Pump performance does not adapt to Check if remote control via Modbus is settings enabled/disabled We reserve the right to change the design and technical specifications of our products.
  • Page 41 Sideflow Clean Pro Pump not running/ P-LED on Pump not Switch on the system Activate normal operation > Maintenance and repair...
  • Page 42 Check if time slot is active Check that the date and time are set correctly Check wiring (by qualified electrician) Flow is not displayed Check wiring (by qualified electrician) Check that the plug is firmly seated on the sensor Temperature is not displayed Check wiring (by qualified electrician) Pressure is not displayed Check wiring (by qualified electrician)
  • Page 43 Sideflow Clean Pro The error message “Filter out of date” In the statistics menu, the counter for the appears again after a short time, even current filter must be reset. though the filter bag has been replaced and the error message has been deleted...
  • Page 44: Transport, Installation And Commissioning

    Please install a shut-off device between the main return of the heating system and the inlet of the Sideflow Clean Pro as well as between the outlet of the Sideflow Clean Pro and the main return of the heating system. These shut-off devices enable the control of water supply and drainage during maintenance and repair work.
  • Page 45 Sideflow Clean Pro The device is intended for permanent connection to a heating system. Please note the following when connecting: • Before connecting the device, familiarize yourself with the specific structure of the heating system. Please contact the manufacturer if you need assistance.
  • Page 46 Table minimum connection size with a total connection length of 10 m (5 m supply line; 5 m discharge line) power flow rate Steel pipe pump 20 l/min 1200 l/h DN25 35 x 1,5 23 l/min 1380 l/h DN32 1 1/4'' 35 x 1,5 27 l/min 1620 l/h...
  • Page 47: Dismantling And Disposal

    Sideflow Clean Pro 8. Dismantling and disposal CAUTION The device may only be dismantled by authorized and qualified personnel who are familiar with the hazards involved. A NOTICE Regulations and laws Observe local regulations and laws regarding the disposal of environmentally harmful substances.
  • Page 48: Disposal

    8.3. Disposal Dispose of components and operating materials properly and in an environmentally friendly manner. Please observe the legal and company regulations. We reserve the right to change the design and technical specifications of our products.
  • Page 49: Technical Data

    Sideflow Clean Pro 9. Technical data In this section you will find technical data about the device in general as well as the applications and components used. 9.1. Dimensional drawings 490 mm 405 mm 120 mm 400 mm > Technical data...
  • Page 50: General Data

    9.2. General data Sideflow Clean Pro article number 17015 Max. operating pressure 8 bar Max flow Maximum temperature 80 °C Filtration up to 1μm Glycol up to 50/50 Power supply 230 V power consumption 160 W Display size 4.3" Weight...
  • Page 51 When the pump is active, the LED lights up P 9.3.2. Technical data Sideflow Clean Pro Dual Filters Item No. High gloss filter housing made of stainless steel V4A Stainless steel Filter basket with seal to increase fine filtration Pressure spring to increase fine filtration Flow max.
  • Page 52: Eu Declaration Of Conformity

    EU Declaration of Conformity Supplier Flamco BV Fort Blauwkapel 1, 1358 DB Almere, the Netherlands Manufacturer UWS Technologie GmbH, Sudetenstraße 6, 91610 Insingen, Germany ß Product description Side Stream filter pumped Product type Sideflow Clean Pro This declaration of conformity is issued under the sole re- Die alleinige Verantwortung für die Ausstellung dieser...
  • Page 53 Sideflow Clean Pro > Technical data...
  • Page 54 Contact us ! We supply products for the installation industry to more than 70 countries. This is done through Flamco sales offices and distributors who know the local market and can give you the right advice at any time. Aalbert's hydronic flow control...