Lincoln Electric Fleet 650 Service Manual page 96

LINCOLN ELECTRIC
5. Using a hoist and the appropriate rigging attached to the stator frame, lift the stator frame up
slightly off of the rubber mounts.
6. Remove the wood or steel blocking from under the flywheel housing.
7. Using a 3/4" deep well socket and a 3/4" open-end wrench, attach the two bolts, nuts and
associated washers securing the stator frame to the rubber mounts.
8. Slide the fan coupling onto the rotor shaft.
9. Using a 1 1/8" wrench, attach the nut and washer securing the fan coupling to the rotor shaft.
10. Carefully position the brush holder bracket assembly into the machine.
11. Using a 3/8" nutdriver, attach the two screws securing the brush holder bracket into the machine.
12. Carefully position the right baffle into the machine.
13. Using a 1/2" nutdriver, attach the screw securing the right baffle to the machine.
14. Carefully position the left baffle into the machine.
15. Using a 1/2" nutdriver, attach the screw securing the left baffle to the machine.
16. Using a 1/2" nutdriver, attach the screw securing the left and right baffles together.
17. Route leads thru the hole in the left baffle.
18. Carefully position the fan onto the shaft.
19. Using a 1/2" nutdriver, attach the four screws and lock washers securing the fan to the fan coupling.
20. Carefully position the fan baffle into the machine.
21. Using a 1/2" nutdriver, attach the four screws securing the fan baffle to the machine.
22. Carefully position the choppers and chokes bracket into the machine.
23. Using a 1/2" nutdriver, attach the four screws securing the choppers and chokes bracket to the
machine.
24. Carefully position the shelf into the machine.
25. Using a 1/2" nutdriver, attach the five screws securing the shelf to the lift bail frame.
26. Carefully route leads thru the holes in the shelf.
27. Carefully position the fuel tank shield onto the shelf.
28. Using a 1/2" nutdriver, attach the three screws securing the fuel tank shield to the shelf.
29. Carefully position the PCB bracket onto the shelf.
30. Using a 1/2" nutdriver, attach the four screws securing the PCB bracket to the shelf.
31. Using a 3/8" nutdriver, attach the nut, lock washer and flat washer securing the leads to the PCB
bracket ground stud. See Wiring Diagram.
32. Using a 7/16" nutdriver, attach the nut, lock washer and flat washer securing lead 201 to the
negative terminal of the field capacitor. See Wiring Diagram.
33. Using a 7/16" nutdriver, attach the nut, lock washer and flat washer securing lead 200B to the
positive terminal of the field capacitor. See Wiring Diagram.
34. Perform the Fuel Tank Replacement Procedure.
35. Perform the Output Rectifier Bridge Replacement Procedure.
36. Perform the Front Panel Replacement Procedure.
37. Perform the Case Cover Replacement
38. Perform the Retest After Repair Procedure.
Procedure.
Fleet™ 650 Service Manual
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