Troubleshooting; Shear Operation; Brake Operation; Slip Roll Operation - Baileigh Industrial 3-IN-1 Operator's Manual

TROUBLESHOOTING

Shear Operation

FAULT
Can't shear material
Cuts are not square.
Poor quality of cuts, ripping./
or tearing

Brake Operation

FAULT
Heavy resistance during
bends
Bend radius is not consistent
Brake blade points are
chipping.
Piece part shows scoring
marks after bend.

Slip Roll Operation

FAULT
Slip Roll creates cones
instead of cylinders.
A noticeable crease forms in
the piece part.
Piece part is pitted.
PROBABLE CAUSE
Improper blade gap distance,
exceeding
machine capacities
Blade gap unequal across length,
Too much bow in blade, Inadequate
hold down pressure.
Dull blades, Poor blade gap set-up,
Loose blade
PROBABLE CAUSE
Exceeding machine capacities.
Brake blades and die are not
aligned.
Brake blades and die are not
aligned.
Brake blades or die has scratches.
PROBABLE CAUSE
Rolls are not parallel to each other.
Excessive pressure applied to one
spot.
Material sheet is dirty or roll is
damaged.
37
37
REMEDY
Widen gap for thicker material
Adjust blade gap to be equal across
length, Adjust blade bow, Adjust
hold down gap.
Replace or sharpen blades, Adjust
blade gap, Remove blade, clean
mounting.
REMEDY
Use materials within machine
capabilities
Adjust brake alignment.
Adjust brake alignment.
Polish out scratches,
REMEDY
Adjust the rear roll to be parallel to
the top roll.
Reduce the radius and make the
bend in several passes.
Clean material, polish nicks in roller.