Challenger Lifts CLHM-200 Manual
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Challenger Lifts CLHM-200 Manual

Challenger Lifts CLHM-200 Manual

Disk brake dolly
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Disk Brake Dolly (CLHM-200)
2311 South Park Rd. Louisville, Kentucky 40219
Email:
Web site:
sales@challengerlifts.com
www.challengerlifts.com
/
Office 800-648-5438
502-625-0700 Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
12/11/2023

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Summary of Contents for Challenger Lifts CLHM-200

  • Page 1 Disk Brake Dolly (CLHM-200) 2311 South Park Rd. Louisville, Kentucky 40219 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT 12/11/2023...

  • Page 2: Table Of Contents

    Removing a Brake Drum, Brake Drum Adapter ....................14 Replacing a Brake, Drum Brake Drum Adapter ....................15 Maintenance Instructions ..........................15 Structural Inspection ............................16 Adding Hydraulic Fluid ............................. 17 Troubleshooting ..............................17 Notes ..................................18 CLHM-200 Rev. 12/11/2023...

  • Page 3: Receiving Inspection

     CAUTION: Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury. It may be used to alert against unsafe practices.  NOTICE: Indicates a property damage message. CLHM-200 Rev. 12/11/2023...

  • Page 4: Specifications

    Model CLHM-200 Specifications Capacity 200 lbs. / 90 kg. Weight 175 lbs. / 79 kg. 42.375" 31.625" 36.375" 30.375" 1.750" CLHM-200 Rev. 12/11/2023...
  • Page 5 Model CLHM-200 Wheel End Adapter Min./Max. Heights 41.000" Max. Height 38.000" Max. Height 8.250” Min. Height 5.375” Min. Height Caliper Extension Adapter Min./Max. Heights 42.250" Max. Height 6.250" Min. Height CLHM-200 Rev. 12/11/2023...

  • Page 6: Component Identification

    Model CLHM-200 Component Identification Tool Post Hitch Pin Pump/Relief Handle Jack Relief Valve Included Adapters Wheel End Adapter 10 Stud-22mm, 285.75mm Bolt Circle Adapter Plate Caliper Extension Adapter with Tee CLHM-200 Rev. 12/11/2023...

  • Page 7: Optional Adapters

    Model CLHM-200 Optional Adapters Brake Drum Adapter Rotor Adapter 10 Stud-22mm, 335mm Bolt Circle Wheel End Adapter Plate (Wheel End Adapter) 10 Stud-14mm, 8.337/8.858” Bolt Circle Wheel End Adapter Plate (Wheel End Adapter) CLHM-200 Rev. 12/11/2023...
  • Page 8 Model CLHM-200 6 Stud-.750”, 8.750” Bolt Circle Wheel End Adapter Plate (Wheel End Adapter) 8 Stud-22mm, 275mm Bolt Circle Wheel End Adapter Plate (Wheel End Adapter) CLHM-200 Rev. 12/11/2023...

  • Page 9: Safety Instructions

    The bottle jack on this jack has been modified to ensure a proper descent rate. Do not use any replacement other than from the manufacturer. Failure to heed this warning may result in personal injury and / or property damage. CLHM-200 Rev. 12/11/2023...

  • Page 10: Operating Instructions

    If replacing the caliper, remove the nuts on the caliper adapter and remove old caliper. Do not readjust the angle of the adapter. Place new caliper onto the Disc Brake Dolly. CLHM-200 Rev. 12/11/2023...

  • Page 11: Replacing A Caliper

    Using a wheel nut socket and wrench, loosen spindle nut, but do not remove. Position the Disc Brake Dolly with Wheel End Adapter in front of wheel end assembly. Rotate the wheel end to align the wheel studs to the mounting holes on the Wheel End Adapter. Install CLHM-200 Rev. 12/11/2023...

  • Page 12: Removing A Rotor/Wheel End Assembly, Rotor Adapter

    Adjust the width of the rotor adapter adjustable retaining pins to accept the rotor into the adapter and tighten the nuts on the bottom of the rotor adapter once the correct width is determined, as shown in Figure 3. Ratchet Strap Adjustable Retaining Pin Rotor Adapter Pin Figure 3 CLHM-200 Rev. 12/11/2023...

  • Page 13: Replacing A Wheel End Assembly

    Remove the wheel nuts from the studs and move Disc Brake Dolly away from the work area. Torque the wheel end nut according to the manufacturer’s specifications and install the wheel nut retaining device. Install the wheel end cap according to the manufacturer’s specifications. Install the wheel and tire assembly. CLHM-200 Rev. 12/11/2023...

  • Page 14: Removing A Brake Drum, Brake Drum Adapter

    Once the brake drum is free, unlock the casters and carefully move the DBD-200 away from the vehicle with the brake drum resting on the Brake Drum Adapter. The Drum can be lowered to the floor by using the relief valve on the manual power unit. CLHM-200 Rev. 12/11/2023...

  • Page 15: Replacing A Brake, Drum Brake Drum Adapter

    3. Lubricate all rotating and sliding portions of the jack monthly. 4. Grease the jack once per month with good bearing grease. There are grease fittings located in the pivot tubes of the lift arm, and casters. CLHM-200 Rev. 12/11/2023...

  • Page 16: Structural Inspection

    If any irregularities or problems are detected during an inspection, the Disc Brake Dolly must be removed from service immediately and repaired. Contact the Manufacturer at the numbers and address printed on the back cover of this manual. CLHM-200 Rev. 12/11/2023...

  • Page 17: Adding Hydraulic Fluid

    Overloaded, use larger capacity Disc Brake Dolly. Fails to hold load ........Relief valve open, turn relief valve clockwise until tight. Oil leaks ..........Reservoir plug loose, tighten plug. Reservoir is overfilled. Oil will leak from the plug if the reservoir is overfilled. CLHM-200 Rev. 12/11/2023...

  • Page 18: Notes

    Notes CLHM-200 Rev. 12/11/2023...
  • Page 20 P.N. 670-90902...

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