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Installation, Operation & Maintenance Manual
Four Post
Surface Mounted Lift
Models CL4P9S & CL4P9X
(9,000 lb Capacity)
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:sales@challengerlifts.com
Web
site:www.challengerlifts.com
/
Office 800-648-5438
502-625-0700 Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Rev 12/28/09
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Related Manuals for Challenger Lifts CL4P9S
Summary of Contents for Challenger Lifts CL4P9S
- Page 1 Installation, Operation & Maintenance Manual Four Post Surface Mounted Lift Models CL4P9S & CL4P9X (9,000 lb Capacity) 200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944 Email:sales@challengerlifts.com site:www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT...
- Page 2 Models CL4P9S & CL4P9X Installation, Operation and Maintenance ENERAL PECIFICATIONS CL4P9S CL4P9X SPECIFICATIONS 209½” [17’-5½”] 232” [19’-4”] Length Overall 112¼” Width Overall 95” Inside Columns 160½” [13’-4½”] 184¾” [15’-4¾”] Between Columns 84½” 96½” Height of Columns 6” Height of Runways 20”...
- Page 3 Models CL4P9S & CL4P9X Installation, Operation and Maintenance Fig 2 – Drive Under Height Rev 12/28/09 Q4P09-IOM-A.doc...
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Page 4: Vertical Clearance
Models CL4P9S & CL4P9X Installation, Operation and Maintenance ERTICAL LEARANCE AFETY OTICES AND ECALS Check the height of the area where the lift is to be For your safety, and the safety of others, read and installed. Clearance should be calculated based on understand all of the safety notices and decals the full raised height of the lift. -
Page 5: Installation
IDLER COLUMN ASS’Y the shorted or damaged goods. Do this for your own protection. ENTRANCE RAMP NOTIFY Challenger Lifts, Inc. AT ONCE if any CROSS BEAM ASS’Y hidden loss or damage is discovered after receipt. POWER UNIT IT IS DIFFICULT TO COLLECT FOR LOSS OR... - Page 6 Models CL4P9S & CL4P9X Installation, Operation and Maintenance 4) Check the lock clevis to ensure it is secure and that the lock pawl is in the correct position as shown in Fig 4. Adjust the clevis if necessary. Fig 5 – Column/Cross Beam Assembly 7) With help, stand up the front and rear column/cross beam assemblies.
- Page 7 Models CL4P9S & CL4P9X Installation, Operation and Maintenance 10) Remove the four (4) cross beam sheaves (one sheave from each end). The runway sheave pins do not need to be removed. 11) Starting from the top of the left sheave stack,...
- Page 8 Models CL4P9S & CL4P9X Installation, Operation and Maintenance Fig 12 – Power Unit 31) For installs on the front of the column (Fig 13), rout the power unit supply line to the Fig 7 – Lock Ladder Assembly bulkhead shown below.
- Page 9 Models CL4P9S & CL4P9X Installation, Operation and Maintenance 33) For installs with the power unit on the side of 36) Connect the power unit to a suitable the column rout the supply line to the electrical power source. The standard power bulkhead shown in Fig 15.
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Page 10: Wiring Diagram
Models CL4P9S & CL4P9X Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONECTIONS FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig 18 – WIRING DIAGRAM Rev 12/28/09 Q4P09-IOM-A.doc... -
Page 11: Optional Accessories
Models CL4P9S & CL4P9X Installation, Operation and Maintenance PTIONAL CCESSORIES (Q4P09CS) OBILITY (Q4P09DT) 1) This set of four casters when attached to the 1) Place drip tray between runways in the Jack cross beams of an unloaded lift, Fig 22, pick rail, Fig 19. -
Page 12: Owner /Operator Checklist
Models CL4P9S & CL4P9X Installation, Operation and Maintenance WNER PERATOR HECKLIST SAVE THESE INSTRUCTIONS deliver them to owner/user/employee along with other materials furnished with this lift. 45) Demonstrate the operation of the lift to the owner/operator and review correct and safe lifting procedures using the Lifting It Right booklet as a guide. -
Page 13: Operation Procedure
Models CL4P9S & CL4P9X Installation, Operation and Maintenance Automotive Lifts-Safety Requirements PERATION ROCEDURE Operation, Inspection and Maintenance. AFETY OTICES AND ECALS The Owner/Employer shall display the lift manufacturer’s operating instructions; ALI/SM This product is furnished with graphic safety 93 -1, ALI Lifting it Right safety manual; ALI/ST- warning labels, which are reproduced on 90 ALI Safety Tips card;... -
Page 14: Lifting A Vehicle
Models CL4P9S & CL4P9X Installation, Operation and Maintenance IFTING A EHICLE AINTENANCE Place entrance ramps in the slotted holes on the To avoid personal injury, permit only qualified front of the ramp. Drive vehicle onto lift. Set personnel to perform maintenance on this parking brake. -
Page 15: Parts Breakdown
IMPORTANT!!! Replace all worn or broken parts with genuine Challenger Lifts, Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts, Inc. (502) 625-0700 for the Parts Distributor in your area) Rev 12/28/09 Q4P09-IOM-A.doc... - Page 16 Models CL4P9S & CL4P9X Installation, Operation and Maintenance Parts Breakdown Fig A. General Layout Rev 12/28/09 Q4P09-IOM-A.doc...
- Page 17 3/8-18 NPT x M14x1.5 90 DEGREE HYD. FITTING Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev 12/28/09 Q4P09-IOM-A.doc...
- Page 18 M22x2.5 NUT Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev 12/28/09 Q4P09-IOM-A.doc...
- Page 19 RUNWAY SHEAVE SPACER - SHORT Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev 12/28/09 Q4P09-IOM-A.doc...
- Page 20 Models CL4P9S & CL4P9X Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig D. Cross Beams Rev 12/28/09 Q4P09-IOM-A.doc...
- Page 21 Ø6mm x 30mm Lg. ROLL PIN Replace all worn or broken parts with genuine Challenger Lifts Inc. parts. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev 12/28/09 Q4P09-IOM-A.doc...