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Installation, Operation & Maintenance Manual
Four Post
Surface Mounted Lift
Models CL4P9S, CL4P9X & CL4P9W
(9,000 lb Capacity)
2311 South Park Rd Louisville, Kentucky 40219
Email:sales@challengerlifts.com
Web
site:www.challengerlifts.com
/
Office 800-648-5438
502-625-0700 Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Rev 12/15/2020
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Related Manuals for Challenger Lifts CL4P7
Summary of Contents for Challenger Lifts CL4P7
- Page 1 Installation, Operation & Maintenance Manual Four Post Surface Mounted Lift Models CL4P9S, CL4P9X & CL4P9W (9,000 lb Capacity) 2311 South Park Rd Louisville, Kentucky 40219 Email:sales@challengerlifts.com site:www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev 12/15/2020...
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Page 2: General Specifications
Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance ENERAL PECIFICATIONS CL4P9S CL4P9X CL4P9W SPECIFICATIONS 209½” [17’-5½”] 233½” [19’-5½”] 233 ½” [19’-5½”] Length Overall 112¼” 112¼” 127¼” Width Overall 95” 95” 110” Inside Columns 160½” [13’-4½”] 184¾” [15’-4¾”] 184¾” [15’-4¾”] Between Columns 84½”... - Page 3 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance Fig 2 – Drive Under Height Rev 12/15/2020 Q4P09-IOM-A.doc...
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Page 4: Vertical Clearance
Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance ERTICAL LEARANCE AFETY OTICES AND ECALS Check the height of the area where the lift is to be For your safety, and the safety of others, read and installed. Clearance should be calculated based on understand all of the safety notices and decals the full raised height of the lift. -
Page 5: Installation And Service
Do this for your own ENTRANCE RAMP protection. CROSS BEAM ASS’Y NOTIFY Challenger Lifts AT ONCE if any hidden loss or damage is discovered after receipt. POWER UNIT IT IS DIFFICULT TO COLLECT FOR LOSS OR... - Page 6 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance 3) Remove the mechanical lock release bar from the Idler Runway. 4) Check the lock clevis to ensure it is secure and that the lock pawl is in the correct position as shown in Fig 4.
- Page 7 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance 11) Position the front and rear cross beams, Fig 7. Fig 10 – Cable Layout Fig 8 – Hydraulic Ports 12) Remove the four (4) cross beam sheaves (one sheave from each end). The runway sheave pins do not need to be removed.
- Page 8 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance 20) Check the layout of the lift in the bay. anchoring the lift, this is the last chance to make adjustments. Adjust the position of the runways so the distance from power side jack rail to idler side jack rail is the same at the front and the rear and the diagonal measurements from the front tip of one rail to rear tip of the...
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Page 9: Power Unit
Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance NOTE: Level bubble should not only be between the lines, the bubble should be centered between the lines. If shims do not allow sufficient centering of the bubble, it is best to lean the rear columns in the direction toward each other and the front columns in the direction toward each other. - Page 10 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance NOTE: When attaching the return line to the OLUMN ECAL LACEMENT bulk head in the runway, make sure it is 46) Center the decal on the front drivers side securely attached at the power unit, and the column and rear passenger side column.
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Page 11: Operation Procedure
Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance Fig 24 – NON STANDARD 230V WIRING DIAGRAM for Automotive Lifts-Safety Requirements for PERATION ROCEDURE Operation, Inspection and Maintenance; and the employer shall insure that the lift maintenance AFETY OTICES AND ECALS personnel are qualified and that they are This product is furnished with graphic safety... - Page 12 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance IFTING A EHICLE AINTENANCE Place entrance ramps in the slotted holes on the To avoid personal injury, permit only qualified front of the ramp. Drive vehicle onto lift. Set the personnel to perform maintenance on this parking brake.
- Page 13 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance (CL4P9CS) PTIONAL CCESSORIES OBILITY 1) This set of four casters when attached to the (CL4P9DT) cross beams of an unloaded lift, Fig 29, pick 1) Place drip tray between runways in the Jack rail, the lift up and allow it to be rolled to a different Fig 26.
- Page 14 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance (CL4P9PR OPTIONAL) IVOTING 1) Raise the lift to a comfortable working height 6) Assemble the ramp to the base with the ramp and set into the locks. hinge pin. Use the provided cotter pins to secure the pin in place, Fig 33.
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Page 15: Parts Breakdown
Parts Breakdown Models CL4P9S, CL4P9X & CL4P9W IMPORTANT!!! Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. - Page 16 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance Parts Breakdown Fig A. General Layout Rev 12/15/2020 Q4P09-IOM-A.doc...
- Page 17 JSJ3-10-05 3/8-18 NPT x M14x1.5 90 DEGREE HYD. FITTING Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
- Page 18 M12 NUT Q4P09-010 M22x2.5 NUT Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Rev 12/15/2020 Q4P09-IOM-A.doc...
- Page 19 RUNWAY SHEAVE SPACER – TALL TCS4-07-02 RUNWAY SHEAVE SPACER - SHORT Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
- Page 20 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig D. Cross Beams Rev 12/15/2020 Q4P09-IOM-A.doc...
- Page 21 Clevis Pin TCS4-04-13 PRIMARY LOCK EXTENSION SPRING Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
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Page 22: Caster Assembly
Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance Caster Assembly ITEM # PART # QTY/ASSY DESCRIPTION TCS4-06-01-00A Caster Weldment TCS4-06-03 Caster Wheel X10-077 Bolt, M10 x 25mm Long X10-019 Nut, M10 X10-073 Washer, 10mm TCS4-06-02 Pivot Pin GJY12-3 Hairpin cotter A1075 Pull Ring Rev 12/15/2020... - Page 23 Models CL4P9S, CL4P9X & CL4P9W Installation, Operation and Maintenance REVISIONS 08/10/2020- UPDATED THE 115V POWER UNIT PART NUMBER. 10/05/2020- UPDATED MECHANICAL LOCK COUPLER AND ENTRANCE RAMP PART NUMBER IN THE PARTS BREAKDOWN. 12/15/2020- CHANGED POWER UNIT FORM 31368-19 TO AB-9367-DLH. UPDATED ...