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Installation, Operation, & Maintenance Manual
V
M
ODELS
Email:
Office 800-648-5438
IMPORTANT:
ersymmetric
Surface Mounted Lift
D
P
with
UAL
CL10V3-DPC
:
CL10V3-DPC-QC
10,000
2500
2311 South Park Rd Louisville, Kentucky 40219
sales@challengerlifts.com
/
502-625-0700 Fax 502-587-1933
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Two Post
TM
C
ENDANT
ONTROL
. C
LBS
APACITY
.
A
LBS
PER
RM
Web site:
www.challengerlifts.com
(Q
C
)
UICK
YCLE
Rev. 04/07/2020
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Summary of Contents for Challenger Lifts Versymmetric CL10V3-DPC
- Page 1 Installation, Operation, & Maintenance Manual ersymmetric Two Post Surface Mounted Lift with ENDANT ONTROL CL10V3-DPC ODELS CL10V3-DPC-QC UICK YCLE 10,000 APACITY 2500 2311 South Park Rd Louisville, Kentucky 40219 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev.
- Page 2 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance ENERAL PECIFICATIONS See Figure 1 CL10 CL10-2 CL10-3 11’-2” or 11’- 8” 13’-2” or 13’- 8” 14’-2” or 14’- 8” Column Height 10’-8 1/2” or 11’- 2 1/2 ” 12’- 8 1/2” or 13’- 2 1/2” 13’- 8 1/2” or 14’- 2 1/2” Floor to Overhead Switch 74 1/8”...
- Page 3 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance ERTICAL LEARANCE EAD ENTIRE MANUAL BEFORE ASSEMBLING INSTALLING OPERATING OR SERVICING THIS Check the height of the area where the lift is to be installed. Clearance should be calculated based on EQUIPMENT the full raised height of the lift.
- Page 4 Do this for your own a. Tape measure, 16ft protection. b. Chalk line c. 4ft level Challenger Lifts NOTIFY AT ONCE if any hidden d. 10” adjustable wrench loss or damage is discovered after receipt. e. Standard open end wrenches 7/16”, 1/2", IT IS DIFFICULT TO COLLECT FOR LOSS OR (2) 9/16”, (2) 11/16”, 3/4", 15/16”...
- Page 5 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance 4) Re-install cable trapping hardware and slide both columns using 5/8” diameter x 1 1/2” lg carriage and cylinder back down to base of lift. shoulder bolt and 1/2”-13 nylon lock nut. Attach Ensure hydraulic hose is routed around base 3/8”...
- Page 6 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance reassemble the cable trapping hardware after cables are routed around sheaves, Fig. 7 . 19) At the top of each column extension assemble a 3/8-16 x 3”Lg bolt with (2) 3/8-16 flange nut at each sheave location, Fig.
- Page 7 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance VERHEAD IMIT WITCH 24) Install Overhead Limit Switch to the Overhead Beam using the rear set of holes on the Power Side of the lift. Fig. 10a. Fig. 8b – Jam Nut UNCTION 23) Install Junction Box Assembly to inside of Power Column with (2) #10-32 x 1/2"...
- Page 8 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance ENDANT WITCHES 27) Locate the Pendant mounting hole on each column just below the lock cover on the left side. Tap hole on both columns 5/16-18NC. Hang both pendant switches using supplied 1/2” Line Clamp, 5/16-18 x 3/8 Lg.
- Page 9 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance Fig. 13b – Hose Routing, Power Side Fig. 14b – Junction Box Connection to Power Unit 31) Loosely attach power column hose and idler column hose using the tee fitting ( in hardware box 35) Attach the junction box pigtail to the power unit 32) Attach Power Unit Hose to power side column...
- Page 10 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance LOCK RELEASE CABLE ADJUSTMENT COMPLETE UNTIL THE LIFT HAS BEEN LOWERED “ ” FINAL ADJUSTMENTS HAVE BEEN MADE NSTALLATION 42) Grease the arm pin or carriage arm pin hole with heavy viscous grease and install the arms.
- Page 11 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance OWER IRING 49) Connect Power Unit to suitable electrical source as shown in Fig. 18 . 50) DO NOT PLUG EITHER PENDANT END DIRECTLY INTO POWER UNIT RECEPTACLE. This will cause a dead short and require replacing the 2 Amp x 15mm fuse located inside the motor wiring box.
- Page 12 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance disengaged. Tighten Power Column lower tab INAL DJUSTMENTS jam nuts. YDRAULICS IMPORTANT: LOCK PAWLS FULLY 52) Lower the lift to the floor and raise the lift DISENGAGE DAMAGE MAY RESULT TO IDLER SIDE approximately one foot.
- Page 13 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance SUPPLY SUPPLY SUPPLY SUPPLY POWER UNIT ELECTRICAL CONNECTIONS POWER UNIT ELECTRICAL CONNECTIONS POWER UNIT ELECTRICAL CONNECTIONS POWER UNIT ELECTRICAL CONNECTIONS 208-240 VAC 208-240 VAC 208-240 VAC 208-240 VAC 60Hz, 1Ø 60Hz, 1Ø...
- Page 14 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance The Owner/Employer shall display the lift PERATION ROCEDURE manufacturer’s operating instructions; ALI/SM 93 -1, ALI Lifting it Right safety manual; ALI/ST- AFETY OTICES AND ECALS 90 ALI Safety Tips card; ANSI/ALI ALOIM-2008, This product is furnished with graphic safety American National Standard for Automotive Lifts- warning labels, which are reproduced on...
- Page 15 If the Check adapters for damage or excessive wear. vehicle seems unstable, lower the lift and Replace as required with genuine Challenger Lifts readjust the arms. If the vehicle is stable, raise parts.
- Page 16 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 16 Rev. 04/07/2020...
- Page 17 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 17 Rev. 04/07/2020...
- Page 18 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 18 Rev. 04/07/2020...
- Page 19 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 19 Rev. 04/07/2020...
- Page 20 Replace all worn, damaged, or broken parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 20 Rev. 04/07/2020...
- Page 21 PARTS BREAKDOWN (continued) Fig F. Carriage & 3-Stage Arm Pack (B2202SD) Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
- Page 22 B2204SD REAR ARM ASSY. Items: 73-93,100,101 Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 22 Rev.
- Page 23 B2302SD ARM PACK, CL10, 2/3-STAGE (items 105-117) Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
- Page 24 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance NOTES Page 24 Rev. 04/07/2020 CL10DPC-IOM-A.doc...
- Page 25 Model CL10 with Dual Pendant Control Installation, Operation, and Maintenance REVISIONS 11/21/2019- ADDED ANCHOR BOLTS TO THE PBD. CORRECT THE SYNC CABLE PART NUMBERS AND THE COLUMN WELD PART NUMBERS IN THE PBD. UPDATED SAFETY REQUIREMENTS FOR INSTALLATION AND SERVICE. ADDED STEP TO CHECK THE ARM STOP BOLTS TO MAKE SURE THEY ARE TIGHT.