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Installation, Operation & Maintenance
Manual
CLHM-125EX
W
P
L
S
IRELESS
ORTABLE
IFT
YSTEM
2311 South Park Rd. Louisville, Kentucky 40219
Email:
Web site:
sales@challengerlifts.com
www.challengerlifts.com
/
Office 800-648-5438
502-625-0700 Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING L
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Table of Contents
Related Manuals for Challenger Lifts CLHM-125EX
Summary of Contents for Challenger Lifts CLHM-125EX
- Page 1 Installation, Operation & Maintenance Manual CLHM-125EX IRELESS ORTABLE YSTEM 2311 South Park Rd. Louisville, Kentucky 40219 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING L...
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Page 2: Table Of Contents
9.4 Bleeding Air from Hydraulic Cylinder ............................29 9.5 Down Stop Catch Pawl Lubrication ............................29 9.6 Down Stop Catch Pawl Adjustment ............................31 9.7 Electrical Fuses ..................................32 10. Parts List ......................................34 11. Structural Inspection ..................................35 12. Troubleshooting ....................................36 CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 3: Signal Words
Completely remove all tape and packaging. Inspect each lift unit immediately upon delivery. If shipping damage is evident, inform the delivering carrier immediately and contact the manufacturer using the contact information on the back cover of this manual. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 4: Introduction
This lift system is not a product that personnel can just “figure out” on their own. This lift system has been designed to be easy to use, but it requires thoroughly trained and knowledgeable personnel to use it safely. Failure to operate this lift system according to the warnings and instructions can result in severe injury or death. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 5: Specifications
65.31 in. (1,659 mm) Turning Radius of Lift Unit 54 in. (1,372 mm) Operating Peak Power 4.0 hp (3.0 kW) Operating Voltage 24 VDC Nominal Charger Voltage Required 120-240 VAC @ 50-60 Hz Charger Amperage Required 2.8 Amps CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 6: Component Identification
Model CLHM-125EX Installation, Operation and Maintenance Component Identification CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 7: Safety Instructions
Do NOT remove base extensions from the lift. Both base extensions must remain in place at all times. Removal of base extensions could result in instability of the lift. CLHM-125EX-IOM-A Rev. 12/11/23... - Page 8 The optimal operating ambient temperature range is 41-104°F (5-40°C). Use of lift units outside this temperature range may result in degraded performance and reduced service life. A qualified person should be consulted to address seismic loads as well as other state and local requirements. SAVE THESE INSTRUCTIONS CLHM-125EX-IOM-A Rev. 12/11/23...
- Page 9 Model CLHM-125EX Installation, Operation and Maintenance CLHM-125EX-IOM-A Rev. 12/11/23...
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Page 10: Operating Instructions
If these conditions cannot be met, move the vehicle and lift units (separately) to an area where the lifting operation can be performed safely. WARNING! NEVER attempt to move or reposition a lift unit when a vehicle is raised on the lift unit. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 11: Prepare The Vehicle
Place the vehicle transmission in neutral and release the parking brake. Figure 1. Tire Engagement Correct- Carriage Lift Pads Properly Engaged Incorrect- Carriage Lift Pads Not Fully Engaged CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 12: Control Box Initialization
ONLY use one of the adapter modes when the correct manufacturer supplied adapter is properly installed on the lift unit. CLHM-125EX-IOM-A Rev. 12/11/23... - Page 13 The screen saver will display the battery voltage of all the lifts in the system to help identify any lifts that may need to be charged. To exit from screen saver mode simply touch anywhere on the screen. CLHM-125EX-IOM-A Rev. 12/11/23...
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Page 14: Main Operation Screen
Battery batteries. Pushing this button will lugs. Charge display the Battery Voltage panel Illuminates when all lift Level described in Section 2.6. Stowed units in the system are fully lowered. Displays messages Message indicating system status. Panel CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 15: Information Panels
All personnel should be instructed that the system should not be unlocked or restarted unless all objects and personnel are out from underneath the vehicle and the vehicle, work area, and lift units are prepared for lifting or lowering. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 16: Changing The Maximum Lift Height
Section 2.4 to reinitialize the system. If Park mode was activated, refer to Section 2.12 prior to lowering the vehicle. c. Position yourself at any one of the synchronized lift units. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 17: Single/Paired Operation
Once the lift unit(s) has adjusted its height to match the rest of the system, all the screens will return to the screen shown in Section 2.5. The system will now operate as a whole with all lift units raising or lowering together. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 18: Park Mode
Tire mode must ONLY be used exactly as described in this section. Failure to heed this warning could cause serious personal injury and/or property damage. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 19: Main Menu Screen
Wi-Fi screen to allow the lift to connect to Wi-Fi. Displays a screen where operational settings for the lift can be changed. Supervisor This screen is password protected Settings and the password is “1234” without the quotes. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 20: Control Box Shutdown And Restart Procedure
Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 21: Moving The Lift Unit In The Work Area
Use only these pockets to move the lift units with a forklift. Figure 4. Forklift Pocket Locations Pockets Forklift CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 22: Battery Information
The charger also includes a series of diagnostic lights that can be used to troubleshoot charging issues. See Table 2 for information about the charging and diagnostic lights. CLHM-125EX-IOM-A Rev. 12/11/23... - Page 23 The battery is 100% charged and optimized. All lights are off except the green LED It is now in maintenance mode and can be left which is solid and not pulsing. in this mode indefinitely. CLHM-125EX-IOM-A Rev. 12/11/23...
- Page 24 (the flat end of a 1/8” drill bit or hex key is recommended) in the holes shown in Figure 5 to depress the mode button and change the operating mode. CLHM-125EX-IOM-A Rev. 12/11/23...
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Page 25: Battery Life
If a lift unit is ever found to be non-responsive and not able to start up normally it likely shut down due to a low battery level. Follow the steps in Section 2.16 to restart the control box. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 26: Emergency Procedures
Once the carriage is clear of the down stop catch pawl, lowering can resume. Figure 6. Manual Control Components Manual Raise Push Button Manual Raise/Lower Oil Fill Plug Toggle Switch Hydraulic Reservoir Needle Valve CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 27: Lifting Multiple Vehicles In The Same Work Area
WARNING! The lift arms must always be positioned so they are centered on the lift carriage. Positioning the lift arms in an off-center position can cause dangerous side loading of the lift unit. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 28: Maintenance Instructions
“MONARCH” to 1” below the bottom of “MONARCH”. If the fluid level is low, remove the oil fill plug (see Figure 6) and add a high-grade hydraulic fluid equivalent to Phillips 66 Megaflow AW22 HVI. Do not overfill the reservoir. An air gap is required at the top for fluid expansion and to prevent spilling when CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 29: Bleeding Air From Hydraulic Cylinder
Wipe the top of the grease fittings with a clean rag and apply good quality lithium grease to the grease fittings. Only apply 1-2 shots of grease to each fitting. Excessive greasing can cause the down stop catch pawl to operate slowly and is not recommended. c. Clean up any excess grease that is present. CLHM-125EX-IOM-A Rev. 12/11/23... - Page 30 Model CLHM-125EX Installation, Operation and Maintenance Figure 9. Down Stop Grease Fittings Grease Fittings CLHM-125EX-IOM-A Rev. 12/11/23...
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Page 31: Down Stop Catch Pawl Adjustment
If a click is heard during Step k the down stop catch pawl position is correct. Reinstall the top cap cover. If a click is not heard during Step k repeat Steps g - k. m. Check the down stop solenoid positioning by following Steps a - d above to confirm the adjustment was completed successfully. CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 32: Electrical Fuses
(See Figure 13, Item E). NOTICE Always replace fuse protective caps or covers after inspection of the fuse. CAUTION Always replace a blown fuse with the same size and type. An improper replacement could damage the equipment. CLHM-125EX-IOM-A Rev. 12/11/23... - Page 33 Model CLHM-125EX Installation, Operation and Maintenance Figure 13. Fuse Locations CLHM-125EX-IOM-A Rev. 12/11/23...
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Page 34: Parts List
Installation, Operation and Maintenance 10. Parts List Item Part Number Description 597-01055 Charger & Mounting Subassembly 591-00127 Master On/Off Switch 591-00142 Emergency Stop Switch 271-24013 Hydraulic Hose 957-01042 Hydraulic Handle Assembly 480-00035 Wheel 353-45030 Hydraulic Cylinder 353-40160 Power Unit Assembly CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 35: Structural Inspection
“serious” or to repair the problem is small compared to the time it will take to deal with the consequences of a lost load (which could include severe injury or death to personnel). CLHM-125EX-IOM-A Rev. 12/11/23... -
Page 36: Troubleshooting
Carriage speed does not match control box output. position sensor by observing the height readout on the display. Lift units heights are not within acceptable Press Reset button to clear fault. Out-of-Sync synchronization range. Operate lift system in the opposite direction CLHM-125EX-IOM-A Rev. 12/11/23... - Page 37 When finished operating in paired mode push The lift system can only be operated from the lift unit the Auto Return button to level the lift system Active where paired mode was activated. and return to operating the full lift system. CLHM-125EX-IOM-A Rev. 12/11/23...
- Page 38 Model CLHM-125EX Installation, Operation and Maintenance NOTES CLHM-125EX-IOM-A Rev. 12/11/23...
- Page 40 P.N. 670-90919...