Challenger Lifts CLHM-190 Installation, Operation & Maintenance Manual
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Challenger Lifts CLHM-190 Installation, Operation & Maintenance Manual

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Installation, Operation &
Maintenance Manual
CLHM-140, CLHM-190, & CLHM-190W
W
P
L
S
IRELESS
ORTABLE
IFT
YSTEM
2311 South Park Rd. Louisville, Kentucky 40219
Email:
Web site:
sales@challengerlifts.com
www.challengerlifts.com
/
Office 800-648-5438
502-625-0700 Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT

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Summary of Contents for Challenger Lifts CLHM-190

  • Page 1 Installation, Operation & Maintenance Manual CLHM-140, CLHM-190, & CLHM-190W IRELESS ORTABLE YSTEM 2311 South Park Rd. Louisville, Kentucky 40219 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT...

  • Page 2: Table Of Contents

    Model CLHM Installation, Operation and Maintenance Table of Contents Foreword ............................. Error! Bookmark not defined.  Signal Words ....................................3  Receiving Inspection ..................................3  Introduction ..................................... 4  Specifications ....................................5  Component Identification ................................6  1. Safety Instructions ..................................7  2. Operating Instructions ................................9  2.1 Prepare the Work Area ..............................

  • Page 3: Signal Words

    Model CLHM Installation, Operation and Maintenance Signal Words Signal words call attention to a safety message or messages, or a property damage message or messages, and designate a degree or level of hazard seriousness. The signal words are “DANGER”, “WARNING”, “CAUTION”, and “NOTICE”. DANGER: Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.

  • Page 4: Introduction

    Model CLHM Installation, Operation and Maintenance Introduction Owner and/or Operator Responsibilities WARNING All personnel involved in the use and operation of this lift system must be careful, competent, trained, and qualified in the safe operation of this equipment and its proper use when servicing motor vehicles and their components.

  • Page 5: Specifications

    Model CLHM Installation, Operation and Maintenance Specifications Model WPLS-140 WPLS-190 WPLS-190W Max. Capacity per Unit 14,000 lb. 19,000 lb. 19,000 lb. (6,350 kg) (8,618 kg) (8,618 kg) Max. Hydraulic System Operating 2,180 psi 2,600 psi 2,600 psi Pressure (15.0 MPa ) (17.9 MPa ) (17.9 MPa ) Minimum Wheel Diameter...

  • Page 6: Component Identification

    Model CLHM Installation, Operation and Maintenance Component Identification Door Master ON/OFF Switch Emergency Stop Switch Battery Charger Cord Socket Lift Carriage Lower Cover Hydraulic Handle Hydraulic Cylinder Battery Charger Indicator Lights Hydraulic Power Unit Hydraulic Reservoir Battery Wide Model Only Lift Carriage Width Adjustment Screw Page 6...

  • Page 7: Safety Instructions

    Model CLHM Installation, Operation and Maintenance 1. Safety Instructions Read all instructions in this manual before operating the lift unit to avoid severe injury or death. All of the steps and procedures in this manual relate to the safe use of the lift system. Contact the manufacturer using the contact information on the back cover of this manual if you have any questions about this unit or its instructions and warnings.
  • Page 8 Model CLHM Installation, Operation and Maintenance CAUTION  DO NOT use the lift system as a wheel dolly or for any other purpose than raising vehicles by the wheels (except when using manufacturer supplied special-purpose adapters for their intended application). ...

  • Page 9: Operating Instructions

    Model CLHM Installation, Operation and Maintenance 2. Operating Instructions 2.1 Prepare the Work Area It is important that the surrounding area be properly chosen and prepared before raising a load. Refer to ANSI/ALI ALIS for additional information. Use the lift system only on hard surfaces capable of safely supporting the load. The surface must be strong enough to support the weight of the lift units and the vehicle being raised.

  • Page 10: Prepare The Vehicle

    Model CLHM Installation, Operation and Maintenance 2.2 Prepare the Vehicle It is important that the vehicle be in proper condition before raising it off the floor. The vehicle’s wheels (or rims; not the tires) must meet the minimum wheel diameter requirement shown in the Specifications section on page 5 or else they could fall through the cradle of the lift carriage (for example, if the tires deflate).

  • Page 11: Control Box Initialization

    Model CLHM Installation, Operation and Maintenance Figure 1. Tire Engagement Incorrect- Carriage Lift Pads Not Fully Engaged Correct- Carriage Lift Pads Properly Engaged 2.4 Control Box Initialization Make sure the master on/off switch (see the “Component Identification” section on page 6) on all lift units is turned to the OFF position.
  • Page 12 Model CLHM Installation, Operation and Maintenance Read through the Notice that is displayed on the next screen. If the operator agrees with and acknowledges the statements made on the screen, push the Accept button to continue setting up the lift system. The display then changes to ask how many lift units will be part of the lift system.

  • Page 13: Main Operation Screen

    Model CLHM Installation, Operation and Maintenance 2.5 Main Operation Screen The screen shown below is the main operation screen. There are several buttons and indicators present on this screen. See the table below for an explanation of each button or indicator on the main screen. Several of these buttons and indicators are also shown on other screens and they perform the same functions on those screens as well.

  • Page 14: Raising/Lowering The Vehicle

    Model CLHM Installation, Operation and Maintenance 2.6 Raising/Lowering the Vehicle Once the work area, vehicle, and lift units are prepared perform the following steps: Position yourself at any one of the lift units. Push and release the Enable button. The button color will change from red to green indicating the button is ON.

  • Page 15: Locking The Lift System

    Model CLHM Installation, Operation and Maintenance 2.7 Locking the Lift System Push the Options button (gear shaped button in the top left corner of the screen). After the menu appears on the left side of the screen select the padlock button in the middle. A message will appear asking whether or not Password Lock will be used.

  • Page 16: Park Mode

    Model CLHM Installation, Operation and Maintenance supported on stands push the Paired button. Pushing the Exit button will return to the main operation screen. The screen shown below (paired mode is shown in this example, single mode would be similar) will be displayed on the lift unit where single or paired mode was initialized.

  • Page 17: Tire Mode

    Model CLHM Installation, Operation and Maintenance About button. To hide the panel that is displayed when the Options button is pushed, push the Back button. The Lock button is used as described in Section 2.7 to lock the system from operating. Pushing the About button brings up a screen showing the contact information for the lift system manufacturer, the software versions currently installed, and the battery voltage.

  • Page 18: Fcc Part 15 Statement For User's Manual

    Model CLHM Installation, Operation and Maintenance indicator light has turned off or else problems may be experienced when the control box restarts. If the control box does not power down after waiting at least 10 seconds then the screen reset button shown in Figure 2 can be pushed and released to turn off the control box.

  • Page 19: Moving The Lift Unit In The Work Area

    Model CLHM Installation, Operation and Maintenance 4. Moving the Lift Unit in the Work Area If a lift unit needs to be moved in the work area, either move it manually (with the handle and wheels) or with a forklift. A lift unit can be manually wheeled to the work area over smooth, level surfaces for short WARNING! distances.

  • Page 20: Battery Information

    Model CLHM Installation, Operation and Maintenance Figure 4. Forklift Pocket Locations Pockets Forklift 5. Battery Information 5.1 Battery Type Each lift unit is equipped at the factory with two deep cycle batteries. These batteries have been selected to match the usage conditions found on the lift unit. If replacement batteries are needed, it is recommended to use only the same brand and model of batteries originally supplied with the lift unit.
  • Page 21 Model CLHM Installation, Operation and Maintenance charging to properly charge the batteries and can be left plugged in at all times without harming the batteries. A solid red light indicates the charger is charging the battery. A solid green light indicates the battery is fully charged and the charger has switched to its maintenance charge mode.

  • Page 22: Battery Life

    Model CLHM Installation, Operation and Maintenance  Always shield eyes when working near batteries. Do not put wrenches or other metal objects across battery terminal or battery top. Arcing or explosion of the battery can result.  Batteries produce hydrogen gas, which can explode if ignited. Never smoke, use an open flame, or create sparks near the battery.

  • Page 23: Emergency Procedures

    Model CLHM Installation, Operation and Maintenance 6. Emergency Procedures 6.1 Emergency Stop In the event that the system must be stopped immediately, the lift system has an emergency stop button located on the door just below the touch screen (see Component Identification on page 6). It is red in color and simply needs to be pushed in on any lift unit to halt a vehicle lift or lowering that may be in progress.

  • Page 24: Lifting Multiple Vehicles In The Same Work Area

    Model CLHM Installation, Operation and Maintenance 7. Lifting Multiple Vehicles in the Same Work Area If you have 4 or more lift units in the same work area, it is possible to use them for separate lifting applications (e.g., lifting two different vehicles at the same time). Each set of lift units designated to work together to lift a particular vehicle is considered a lift system.

  • Page 25: Adjusting Carriage Width

    Model CLHM Installation, Operation and Maintenance 8. Adjusting Carriage Width 8.1 Standard Width Models The width of the carriage lift arms on the standard width models can be adjusted to fit a wide range of vehicles and tires. The width of the carriage lift arms is adjusted by positioning the lift arms in the series of notches on the front of the lift carriage.

  • Page 26: Maintenance Instructions

    Model CLHM Installation, Operation and Maintenance 9. Maintenance Instructions WARNING All inspection and maintenance procedures must be performed after the equipment has been removed from service. Failure to heed this warning may result in personal injury and / or property damage.

  • Page 27: Down Stop Catch Pawl Lubrication

    Model CLHM Installation, Operation and Maintenance Raise the carriage by pushing up on the manual raise/lower toggle switch and pushing in on the manual raise push button (see Figure 6). Raise the carriage approximately two feet off the ground. Position a ladder behind the lift unit so you can reach the top of the cylinder. Use a 6 mm hex key to slightly loosen the vent screw (do not fully remove the vent screw) in the top on the cylinder, see Figure 8, while surrounding the port with a clean rag.

  • Page 28: Down Stop Catch Pawl Adjustment

    Model CLHM Installation, Operation and Maintenance 9.5 Down Stop Catch Pawl Adjustment The down stop catch pawl position should only be adjusted if it is found to be outside of the adjustment range described below. The following steps describe how to check and adjust (if necessary) the down stop catch pawl position.

  • Page 29: Carriage Width Adjustment Mechanism Lubrication (Wide Model Only)

    Model CLHM Installation, Operation and Maintenance Figure 11. Adjusting Down Stop Catch Pawl Position Down Stop Catch Down Stop Screw Items removed from this view for 9.6 Carriage Width Adjustment Mechanism Lubrication (Wide Model Only) The carriage width adjustment mechanism should be lubricated if the lift arms do not move inward and outward smoothly.

  • Page 30: Electrical Fuses

    Model CLHM Installation, Operation and Maintenance 9.7 Electrical Fuses The electrical system is powered by 12 VDC batteries capable of discharging up to 200 Amps to raise rated load. This electrical system does not need any routine maintenance, but there are several circuit protectors to be aware of.

  • Page 31: Structural Inspection

    Model CLHM Installation, Operation and Maintenance 10. Structural Inspection WARNING Equipment must be removed from service and inspected for damage immediately if subjected to an abnormal shock or load. Failure to heed this warning may result in personal injury and / or property damage.

  • Page 32: Troubleshooting

    Model CLHM Installation, Operation and Maintenance 11. Troubleshooting The following pages are a list of fault messages that may be shown on the control box and possible solutions. If the solution listed fails to correct the problem, contact the manufacturer using the contact information on the back cover of this manual.
  • Page 33 Model CLHM Installation, Operation and Maintenance Check that the master on/off switch on all lift units in the lift system is still turned ON.  Wait a few minutes to see if Communication from one or more lift units interference clears and lift system is was lost.
  • Page 34 Model CLHM Installation, Operation and Maintenance input when prompted.  Down stop catch pawl on at least one lift unit Lubricate down stop catch pawl. is retracted while raising. Check down stop catch pawl Down Stop  All down stop catch pawls must be resting positioning.
  • Page 35 Model CLHM Installation, Operation and Maintenance Page 35 Rev 2/13/18 CLHM-IOM-A...

This manual is also suitable for:

Clhm-140Clhm-190w

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