Challenger Lifts CL16 Series Installation, Operation And Maintenance Manual
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Challenger Lifts CL16 Series Installation, Operation And Maintenance Manual

Two post surface mounted lift
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Installation, Operation & Maintenance Manual
Two Post Surface Mounted Lift
M
CL16
ODELS
16,000
C
- 4000
P
A
LBS
APACITY
LBS
ER
RM
2311 South Park Rd Louisville, Kentucky 40219
Email:
Web site:
sales@challengerlifts.com
www.challengerlifts.com
/
Office 800-648-5438
502-625-0700 Fax 502-587-1933
IMPORTANT:
READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Rev. 08/24/2021

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Summary of Contents for Challenger Lifts CL16 Series

  • Page 1 Installation, Operation & Maintenance Manual Two Post Surface Mounted Lift CL16 ODELS 16,000 - 4000 APACITY 2311 South Park Rd Louisville, Kentucky 40219 Email: Web site: sales@challengerlifts.com www.challengerlifts.com Office 800-648-5438 502-625-0700 Fax 502-587-1933 IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE INSTALLING or OPERATING LIFT Rev.

  • Page 2: General Specifications

    Model CL16 Installation, Operation and Maintenance ENERAL PECIFICATIONS CL16-0-3S CL16-2-3S See Figure 1 -6” -12” -6” -12” 174” 168” 162” 198” 192” 186” Column Height [14’-6”] [14’-0”] [13’-6”] [16’-6”] [16’-0] [15’-6] Ceiling Height Required 176” 170” 164” 200” 194” 188” 167”...
  • Page 3 Model CL16 Installation, Operation and Maintenance EAD ENTIRE MANUAL BEFORE ASSEMBLING ERTICAL LEARANCE INSTALLING OPERATING OR SERVICING THIS Check the height of the area where the lift is to be EQUIPMENT installed. Clearance should be calculated based on ROPER MAINTENANCE AND INSPECTION IS NECESSARY the full raised height of the lift.

  • Page 4: Installation

    Do this for your own b. Chalk line protection. c. 4ft level d. 10” adjustable wrench Challenger Lifts NOTIFY AT ONCE if any hidden e. Standard open end wrenches 7/16”, 1/2", loss or damage is discovered after receipt.
  • Page 5 Model CL16 Installation, Operation and Maintenance 5) Determine the sheave location on the bracket 7) Route a cable through a carriage and out the based on Column Extension Height, see Fig 2. bottom. Route it back up and into the inside hole Note: The column has been assembled with at the top of the carriage, see Fig 2.
  • Page 6 Model CL16 Installation, Operation and Maintenance 18) Raise both carriages (400 lbs. ea.) high enough ELEASE to drill the two inner anchor holes on each column. Measure both carriage heights to ensure they are in the same lock position. 19) IMPORTANT: Place a safety support inside each column as a backup to the locks, since the hydraulic cylinders are no longer engaged with the carriages.
  • Page 7 Model CL16 Installation, Operation and Maintenance COLUMN COLUMN COLUMN COLUMN EXTENSION EXTENSION EXTENSION EXTENSION TABS TABS TABS TABS INSTALLATION AID INSTALLATION AID INSTALLATION AID INSTALLATION AID INSTALL 1/2" HEX FLANGE BOLT INSTALL 1/2" HEX FLANGE BOLT INSTALL 1/2" HEX FLANGE BOLT INSTALL 1/2"...
  • Page 8 Model CL16 Installation, Operation and Maintenance 30) Mount synchronizer cables to carriages as shown in Fig. 10. Note: Use the proper Take- Up Tube as shown in Fig 10 based on the width of the lift. YDRAULICS IMPORTANT: To ensure proper hose fitting seal without damage to the fitting follow this procedure for each hose connection: Screw flared fitting on finger tight.
  • Page 9 Model CL16 Installation, Operation and Maintenance x 3/4” lg. hex flange bolt and one hex flange nut). Route hose across overhead to the other side. Clamps are not needed yet 37) Uncoil Power Side hose and loosely attach it to the Hydraulic tee fitting ( in hardware box 38) Bring the Power Unit Hose and Power Side Hose...
  • Page 10 Model CL16 Installation, Operation and Maintenance 40) If installing a CL16-0, use the Routing Diagram C 41) Route the overhead hose based on the lifts in Fig 14. If installing a CL16-2 use the table in height and width. To make a loop, twist the hose. Fig 14 to determine the proper routing diagram Loosely connect the overhead hose to the other A, B, OR C.
  • Page 11 Model CL16 Installation, Operation and Maintenance and attach it to the idler side lock release air ELEASE cylinder (Fig. 17). 48) Assemble the fittings to the air valve, Fig. 16, with the barbed fitting (3/8” hose barb x 1/8NPT) in port marked “1”, the elbow (1/8” push-lock x WIRE WIRE WIRE...

  • Page 12: Arm Installation

    Model CL16 Installation, Operation and Maintenance 58) Install the Lock Release Covers on the Power and Idler Columns. NSTALLATION 59) Lubricate the arm pin or carriage arm pin hole with “anti-seize” and install the arms. Install the Arm Pin Snap Ring. 60) Install the Arm Restraints with the 1/2”-13 Socket Head Cap Screws.

  • Page 13: Final Adjustments

    Model CL16 Installation, Operation and Maintenance YNCHRONIZING ABLES INAL DJUSTMENTS 78) Raise lift and ensure carriages lower into same YDRAULICS lock position. 73) Lower the lift to the floor and raise the lift 79) Adjust synchronizing cables so the tension is approximately one foot.
  • Page 14 Model CL16 Installation, Operation and Maintenance Wiring Diagram FOR SINGLE PHASE (Normally Open) FIELD CONNECTIONS LOAD INPUT FOR THREE PHASE FACTORY WIRED FOR 208−240V RECONNECTIONS FOR 440−480V Fig 21 – Electrical Wiring Diagram Page 14 Rev. 08/24/2021 CL16-IOM-A.doc...

  • Page 15: Operation Procedure

    Model CL16 Installation, Operation and Maintenance 90 ALI Safety Tips card; ANSI/ALI ALOIM, PERATION ROCEDURE American National Standard for Automotive Lifts- Safety Requirements for Operation, Inspection AFETY OTICES AND ECALS and Maintenance; and in the case of frame This product is furnished with graphic safety engaging lift, ALI/LP-GUIDE, Vehicle Lifting warning labels, which are reproduced on Points/Quick...
  • Page 16 Model CL16 Installation, Operation and Maintenance IFTING A EHICLE OSS OF POWER 1) Ensure that the lifting arms are parked, out to full If for any reason the lift will not raise off the locks or drive thru position. the locks will not retract, consult factory authorized personnel.

  • Page 17: Maintenance

     Check for loose or broken parts.  Check hydraulic system for fluid leaks.  Check adapters for damage or excessive wear. Replace as required with genuine Challenger Lifts parts.  Check lock release activation. Each Column Lock should move freely. When the Air Cylinder is fully extended, the Column Lock should rest firmly against the back of the column.
  • Page 18 Model CL16 Installation, Operation and Maintenance Page 18 Rev. 08/24/2021 CL16-IOM-A.doc...

  • Page 19: Parts Breakdown

    12310-2 COLUMN EXTENSION PACK (16’-6” O.A. Ht.) Items (2, 13, 14, 66, 67, 68, 69) Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
  • Page 20 Model CL16 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig B. Lock-Power/Idler Page 20 Rev. 08/24/2021 CL16-IOM-A.doc...
  • Page 21 ANCHOR BOLT, 3/4” x 5 1/2” lg 37072 SNAP ON LOCK COVER Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
  • Page 22 1/4 WASHER 12748 NYLON SPACER 1/4x1/4 Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability. (Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area) Page 22 Rev.
  • Page 23 0 / 2 / 4 6” TAKE-UP TUBES [ STD HEIGHT: 0 -6: 2 -12: 4 ] Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
  • Page 24 Model CL16 Installation, Operation and Maintenance PARTS BREAKDOWN (continued) Fig F. Carriage & 3-Stage Arms Page 24 Rev. 08/24/2021 CL16-IOM-A.doc...
  • Page 25 M8 x 30 SOCKET HEAD CAP SCREW 12200 ARM ASSEMBLY, 3-STAGE Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or with parts meeting Challenger Lifts Inc. specifications. Contact your local Challenger Lifts Parts Distributor for pricing and availability.
  • Page 26 Model CL16 Installation, Operation and Maintenance REVISIONS  06/18/2021- NEW PRODUCT RELEASE  07/19/2021- UPDATED IMAGES, OVERALL INSTRUCTION, AND PARTS BREAKDOWN  07/29/2021- ADDED STEP 55, UPDATED SPEC PAGE Page 26 Rev. 08/24/2021 CL16-IOM-A.doc...

This manual is also suitable for:

Cl16-0-3sCl16-2-3s

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